IP Library › Granted Patent US 12,586,857
Granted Patent B2
US 12,586,857 · App. 17/983,834 · Granted Mar 24, 2026

Battery module

Inventors: Hoemin Cheong (Daejeon, KR); HyunJoon Park (Daejeon, KR); Majid Abbasi Gharacheh (Daejeon, KR); Wook Hyun Kim (Daejeon, KR); Tae Hyun Kim (Daejeon, KR)
Assignee: SK On Co., Ltd.
H01M50/258H01M50/224
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Quick Facts
Patent No.
US 12,586,857
App. No.
17/983,834
Granted
Mar 24, 2026
Kind
B2
Abstract

Provided is a battery module including a housing having an internal accommodating space and a plurality of battery cells located in the internal accommodating space, wherein the housing includes a welding joint portion in which a first base material of a first alloy and a second base material of a second alloy are welded, the welding joint portion includes a bonding region in which the first base material and the second base material are melt-bonded and a surface region covering the bonding region, and the bonding region and the surface region have different microstructures.

Claims (38)

1 . A battery module comprising:

a housing having an internal accommodating space; and

a plurality of battery cells located in the internal accommodating space,

wherein

the housing includes a welding joint portion in which a first base material of a first alloy and a second base material of a second alloy are welded,

the welding joint portion includes a bonding region in which the first base material and the second base material are melt-bonded and a surface region covering the bonding region,

the bonding region and the surface region have different microstructures and

wherein the bonding region and the surface region have different microstructures due to different thermal histories.

2 . The battery module of claim 1 , wherein,

the surface region has a finer microstructure compared to the bonding region.

3 . The battery module of claim 2 , wherein,

the surface region has a smaller average grain size or lamellar spacing compared to the bonding region.

4 . The battery module of claim 1 , wherein

the bonding region and the surface region have different distributions of impurities due to a difference in the microstructure.

5 . The battery module of claim 1 , wherein,

based on a minimum cross-section traversing the welding joint portion from the first base material side to the second base material side, as a reference plane, a boundary line between the bonding region and the surface region in the reference plane includes a convex region convex to the outside of the housing.

6 . The battery module of claim 1 , wherein

the surface region has a single-layer structure or a multi-layer structure in which two or more layers are stacked.

7 . The battery module of claim 1 , wherein,

when a penetration depth of the welding joint portion is D, a thickness of the surface region is in the range of 0.05 D to 0.30 D.

8 . The battery module of claim 1 , wherein

the microstructure is a lamellar structure.

9 . The battery module of claim 8 , wherein,

when a lamellar spacing of the bonding region is tw, a lamellar spacing ts of the surface region is in the range of 0.05 tw to 0.70 tw.

10 . The battery module of claim 8 , wherein

the first alloy and the second alloy are each an aluminum alloy.

11 . The battery module of claim 10 , wherein

at least one of the first alloy and the second alloy is an aluminum-based alloy including silicon.

12 . The battery module of claim 1 , wherein

the welding joint portion is a butt joint, a corner joint, an edge joint, or a T joint (tee joint).

13 . The battery module of claim 1 , wherein

the first base material and the second base material each have a shape of a quadrangular plate or a bent quadrangular plate in which one or both end portions are vertically bent.

14 . The battery module of claim 1 , wherein

the housing comprises:

a bent quadrangular plate-shaped first housing member including a bottom surface and two left and right side surfaces integrally connected to the bottom surface;

a quadrangular plate-shaped second housing member coupled to the first housing member to form an upper surface facing the bottom surface; and

quadrangular plate-shaped third housing member and fourth housing member coupled to the first housing member and the second housing member to form two front and rear side surfaces,

wherein the first base materials connected to each other by the welding joint portion is one of the first to fourth housing members, and the second base material is different from the first base material and is another member of the first to fourth housing members.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 1, 2023
From: SK INNOVATION CO., LTD.
To: SK ON CO., LTD.
Reel/Frame 063823/0178 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2022
From: CHEONG, HOEMIN; PARK, HYUNJOON; KIM, WOOK HYUN; KIM, TAE HYUN
To: SK INNOVATION CO., LTD.; SK ON CO., LTD.
Reel/Frame 061709/0208 →
Priority Claims (1)
KR 10-2021-0153119 · Nov 9, 2021 · national
Continuity (1)
Related Publication 20230146342A1 · May 11, 2023
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