IP Library Granted Patent US 12,305,580
Granted Patent B2
US 12,305,580 · App. 17/991,078 · Granted May 20, 2025

Gas turbine engine with active variable turbine cooling

Inventors: Nathan K. Galle (Portland, ME); Steven M. Dvorak (Dover, NH)
Assignee: RTX CORPORATION
F02C9/18F02C6/20F02C7/18F05D2220/323F05D2240/12F05D2260/20
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Quick Facts
Patent No.
US 12,305,580
App. No.
17/991,078
Granted
May 20, 2025
Kind
B2
Abstract

A gas turbine engine includes a compressor section, a combustor section, and a turbine section operably coupled to the compressor section. A primary flow path is defined through the compressor section, the combustor section, and the turbine section. An engine case surrounds the compressor section, the combustor section, and the turbine section. The gas turbine engine also includes a means for providing an active variable cooling flow through a bypass duct external to the engine case to a secondary flow cavity of the turbine section.

Claims (33)

1. A gas turbine engine comprising:

a compressor section;

a combustor section comprising a combustor;

a turbine section operably coupled to the compressor section, wherein a primary flow path is defined through the compressor section, the combustor section, and the turbine section;

an engine case surrounding the compressor section, the combustor section, and the turbine section; and

a means for providing an active variable cooling flow through a bypass duct external to the engine case to a secondary flow cavity of the turbine section, wherein the means for providing the active variable cooling flow comprises an airflow path between an outlet of the bypass duct and the secondary flow cavity of the turbine section, and wherein the secondary flow cavity is configured to provide cooling to reduce the temperature of components downstream of the combustor, and the airflow path is delimited radially by an inner and an outer static structure, wherein the active variable cooling flow is extracted from a diffuser section proximate to the combustor section, and the bypass duct is configured to route the active variable cooling flow to return through the engine case upstream from the diffuser section to the airflow path.

2. The gas turbine engine of claim 1 , wherein the means for providing the active variable cooling flow comprises a cooling air metering valve.

3. The gas turbine engine of claim 2 , wherein the cooling air metering valve is electronically actuated based on either or both of a flight phase and an operating parameter of the gas turbine engine.

4. The gas turbine engine of claim 1 , wherein the airflow path is configured to deliver a metered supply of cooling air.

5. The gas turbine engine of claim 1 , wherein the active variable cooling flow is provided through the engine case to the bypass duct.

6. The gas turbine engine of claim 1 , further comprising a controller configured to determine a flight phase of an aircraft and one or more operating parameters comprising one or more of a pressure and/or temperature within the gas turbine engine, wherein the means for providing the active variable cooling flow comprises a cooling air metering valve controlled by the controller and actuated between fully closed, partially opened, and fully opened positions based on the flight phase and the one or more operating parameters.

7. The gas turbine engine of claim 6 , wherein the controller is configured to control the cooling air metering valve to reduce the active variable cooling flow through the bypass duct for descent and open the cooling air metering valve to increase the active variable cooling flow through the bypass duct for thrust reverse.

8. A method comprising:

determining, by a controller, a flight phase of an aircraft;

determining, by the controller, one or more operating parameters of a gas turbine engine of the aircraft, the gas turbine engine comprising a compressor section, a combustor section comprising a combustor, and a turbine section surrounded by an engine case and defining a primary flow path;

extracting an active variable cooling flow from a diffuser section proximate to the combustor section;

adjusting the active variable cooling flow through a bypass duct external to the engine case to a secondary flow cavity of the turbine section based on either or both of the flight phase and the one or more operating parameters of the gas turbine engine; and

controlling the active variable cooling flow through an airflow path between the bypass duct and the secondary flow cavity of the turbine section, wherein the secondary flow cavity is configured to provide cooling to reduce the temperature of components downstream of the combustor, and the airflow path is delimited radially by an inner and an outer static structure, wherein the bypass duct is configured to route the active variable cooling flow to return through the engine case upstream from the diffuser section to the airflow path.

9. The method of claim 8 , wherein adjusting the active variable cooling flow comprises actuating a cooling air metering valve operatively coupled to the bypass duct.

10. The method of claim 8 , wherein the airflow path is configured to deliver a metered supply of cooling air.

11. The method of claim 8 , wherein the active variable cooling flow is provided through the engine case to the bypass duct.

12. The method of claim 8 ,

wherein the one or more operating parameters comprise one or more of a pressure and/or temperature within the gas turbine engine, wherein the active variable cooling flow is provided by a cooling air metering valve actuated between fully closed, partially opened, and fully opened positions based on the flight phase and the one or more operating parameters.

13. The method of claim 12 , further comprising:

controlling the cooling air metering valve to reduce the active variable cooling flow through the bypass duct for descent and open the cooling air metering valve to increase the active variable cooling flow through the bypass duct for thrust reverse.

14. A system for an aircraft, the system comprising:

a gas turbine engine comprising a compressor section, a combustor section with a combustor, and a turbine section surrounded by an engine case and defining a primary flow path;

a bypass duct external to the engine case and configured to provide an active variable cooling flow to a secondary flow cavity of the turbine section;

at least one cooling air metering valve operatively coupled to the bypass duct and configured to control the active variable cooling flow; and

a controller configured to control the at least one cooling air metering valve to provide the active variable cooling flow through the bypass duct in an airflow path between an outlet of the bypass duct and the secondary flow cavity of the turbine section, and wherein the secondary flow cavity is configured to provide cooling to reduce the temperature of components downstream of the combustor, and the airflow path is delimited radially by an inner and an outer static structure, and wherein the active variable cooling flow is extracted from a diffuser section proximate to the combustor section, and the bypass duct is configured to route the active variable cooling flow to return through the engine case upstream from the diffuser section to the airflow path.

15. The system of claim 14 , wherein the airflow path is configured to deliver a metered supply of cooling air.

16. The system of claim 14 , wherein the controller is configured to determine a flight phase of the aircraft and one or more operating parameters comprising one or more of a pressure and/or temperature within the gas turbine engine, and the controller is configured to actuate the at least one cooling air metering valve between fully closed, partially opened, and fully opened positions based on the flight phase and the one or more operating parameters.

17. The system of claim 16 , wherein the controller is configured to control the at least one cooling air metering valve to reduce the active variable cooling flow through the bypass duct for descent and open the cooling air metering valve to increase the active variable cooling flow through the bypass duct for thrust reverse.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064402/0837 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2022
From: GALLE, NATHAN K.; DVORAK, STEVEN M.
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 061840/0436 →
CHANGE OF NAME Recorded Nov 21, 2022
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 061973/0697 →
Continuity (2)
Division 16034573 · Jul 13, 2018
Related Publication 20230092512A1 · Mar 23, 2023
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