Granted Patent B2

US 12,565,119 · App. 17/996,877 · Granted Mar 3, 2026

Inventor: Hamed Hooshyar (Gothenburg, SE)

Assignee: VOLVO TRUCK CORPORATION

B60L58/16G01R31/392H02J7/005

Abstract

Claims (25)

1 . A method for monitoring battery ageing of a battery unit in an energy storage system of a vehicle or a vessel, the method comprising:

predicting an expected service life of the battery unit based on at least information relating to a planned usage of the battery unit, wherein predicting the expected service life of the battery unit comprises:

creating a set of battery usage classifications, wherein each battery usage classification is associated with at least one set of predefined operating parameter ranges,

for each battery usage classification, determining at least one expected ageing curve associated with each battery usage classification,

classifying the planned usage of the battery unit in accordance with the set of battery usage classifications,

wherein the prediction of the expected service life is determined based on the at least one expected ageing curve of the battery usage classification associated with the classified planned usage,

during usage of the battery unit, obtaining operational data relating to an actual usage of the battery unit,

predicting an actual service life of the battery unit based on at least the obtained operational data, wherein predicting the actual service life of the battery unit comprises classifying the actual usage of the battery unit in accordance with the set of battery usage classifications, the predicted actual service life of the battery unit being determined based on the at least one expected ageing curve of the battery usage classification associated with the classified actual usage,

comparing the predicted actual service life with the predicted expected service life, thus obtaining a comparison result;

determining whether a predetermined notification criterion is fulfilled based on the comparison result,

generating a notification to a user of the battery unit if the predetermined notification criterion is fulfilled.

2 . The method according to claim 1 , wherein determining the at least one expected ageing curve comprises simulating ageing of the battery unit for operating parameter values within the at least one set of predefined operating parameter ranges.

3 . The method according to claim 2 , wherein the simulation of ageing is performed based on battery cell operational data obtained in battery cell tests, wherein the battery cell tests are carried out for at least one type of battery cell comprised in the battery unit.

4 . The method according to claim 2 , wherein the set of battery usage classifications comprises at least three different classifications.

5 . The method according to claim 1 , wherein the predetermined notification criterion is considered fulfilled if the battery usage classification associated with the classified actual usage differs from the battery usage classification associated with the classified planned usage.

6 . The method according to claim 1 , wherein the predetermined notification criterion is considered fulfilled if the predicted actual service life deviates from the predicted expected service life by at least a predetermined amount.

7 . The method according to claim 6 , further comprising:

if the predetermined notification criterion is fulfilled, determining a reason for the deviation in the predicted actual service life from the predicted expected service life based on at least the obtained operational data.

8 . The method according to claim 1 , further comprising:

providing information to the user of the battery unit relating to the predicted actual service life of the battery unit.

9 . A non-transitory computer readable medium carrying a computer program comprising program code for performing the method according to claim 1 when said program code is run on a computer.

10 . A control unit configured to perform the method according to claim 1 .

11 . A battery management system for an energy storage system comprising the control unit according to claim 10 .

12 . A hybrid vehicle, comprising an energy storage system and a control unit according to claim 10 .

13 . A fully electrified vehicle, comprising an energy storage system and a control unit according to claim 10 .

Assignments (1)

Continuity (1)

References Cited (30)