Modular plant for producing food products
A plant ( 100 ) for producing food products, more particularly chocolate products; a module for a plant of this kind and a method for process changeover on the plant ( 100 ). The plant ( 100 ) includes a plurality of modules ( 10 ) in which the food products, preferably in product carriers ( 20 ), can be processed and/or transported. The modules ( 10 ) each have a module frame ( 11 ) with heights ( 12 ), widths ( 13 ) and lengths ( 14, 15, 16 ). The length is a multiple of a smallest module length ( 15 ). The plant preferably has modules ( 10 ) with a single smallest module length ( 15 ) and modules ( 10 ) with a length ( 16 ) of a twice the smallest module length. Preferably, the modules ( 10 ) are designed such that they can be connected or are connected to adjacent modules in the longitudinal direction, preferably on both sides.
1. A plant for producing food products,
comprising a plurality of modules in which the food products in product carriers can be at least one of processed and/or transported,
wherein at least a part of the modules comprises in each case one processing device,
wherein
the modules each have a module frame with a height, a width and a length, wherein the length is a multiple of a smallest module length,
wherein at least one module has at least one transport device for transporting product carriers in a linear movement along a transport direction,
wherein the transport device comprises a drive system which is arranged on the module frame in such a way that at least drive parts of the drive system can be moved out of the module frame in the transport direction at least to one side in order to pick up a product carrier from an adjacent module or to deliver it to an adjacent module, and
wherein the drive system for mounting or removing a module lies completely within the module frame, the drive system has two push bars with drivers, which push bars are arranged parallel to each other, and an electric linear drive for moving the push bars in the transport direction, and at least one vertical drive for vertical movement of the push bars.
2. The plant according to claim 1 , wherein the plant comprises modules with a single smallest module length and modules with the length of twice the smallest module length.
3. The plant according to claim 1 , wherein the modules are designed in such a manner that they can be or are connected to adjacent modules in longitudinal direction.
4. The plant according to claim 1 , wherein the plant comprises rails which have a rail profile, and which can be fixed to the floor, and the modules have wheels which have a wheel profile that is complementary to the rail profile.
5. The plant according to claim 4 , wherein rail profile is a convex rail profile.
6. The plant according to claim 1 , wherein the plant has fixing pockets which can be fixed to the floor and at least one module has at least one fixing element, and by the interaction of the fixing element and the fixing pocket, a stationary locking of the respective module can be achieved or is achieved.
7. The plant according to claim 6 , wherein the fixing pockets are to be arranged or are arranged in a grid along at least one transport direction.
8. The plant according to claim 6 , wherein fixing element is a bolt arrangement.
9. The plant according to claim 1 , wherein the drive system is arranged on the module frame in such a manner that the push bars can be moved out of the module frame in the transport direction at least to one side in order to pick up a product carrier from an adjacent module or to deliver it to an adjacent module.
10. The plant according to claim 1 , wherein the modules have sliding surfaces on which the product carriers can be placed and on which the product carriers can be displaced.
11. The plant according to claim 10 , wherein the sliding surfaces are arranged parallel to one another on two to eight sliding rails.
12. The plant according to claim 1 , wherein the plant comprises at least two pairs of rails and at least one module which is designed as a traversing module and connects the two pairs of rails, which comprises in particular a transport device which can be swiveled, folded or moved away with respect to the traversing module.
13. The plant according to claim 12 , wherein the plant comprises a transport device which can be swiveled, folded or moved away with respect to the traversing module.
14. The plant according to claim 1 , wherein the modules each have at least one control unit which comprise interfaces for data transfer with control units of adjacent modules, so that the control units of the modules can be connected or are connected in a ring or series connection.
15. The plant according to claim 1 , wherein the plant has a central system controller which can be connected or is connected to control units of the modules.
16. The plant according to claim 15 , wherein the central system controller automatically detects the module sequence.
17. The plant according to claim 1 , wherein the plant comprises permanently installed elements which can be connected in particular to modules.
18. The plant according to claim 1 , wherein the plant comprises at least one module which comprises a depositor as a processing device, and the module comprises a 3D drive device for a three-dimensional movement of the product carrier.
19. The plant according to claim 9 , wherein the 3D drive device is a robot or a combination of a drive system and a lifting table.
20. A module for a plant according to claim 1 , wherein
the module has a module frame with a height, a width and a length,
and has a transport device for transporting product carriers in a linear movement along the length of the module,
and has at least one control unit which comprises inter-faces for data transfer with control units of adjacent modules so that the control units can be connected in a ring or series connection, wherein
the transport device comprises a drive system which is arranged on the module frame in such a way that at least drive parts of the drive system can be moved out of the module frame at least to one side in the transport direction in order to pick up a product carrier from an adjacent module or to deliver it to an adjacent module, and
wherein the drive system for mounting or removing a module lies completely within the module frame.
21. The module according to claim 20 , wherein the module comprises a drive system which has two push bars with drivers, which push bars are arranged parallel to each other, and the a drive system comprises an electric linear drive for moving the push bars in a transport direction, and the a drive system comprises at least one vertical drive for a vertical movement of the push bars, wherein the drive system is arranged on the module, in such a manner that the push bars can be moved out of the module in the transport direction at least to one side in order to pick up a product carrier from an adjacent module or to deliver it to an adjacent module.
22. A method for converting a plant according to claim 1 , wherein at least one module is removed from the plant and/or at least one module is inserted into the plant, wherein
the module inserted into the plant has a module frame with a height, a width and a length,
and has a transport device for transporting product carriers in a linear movement along the length of the module,
and has at least one control unit which comprises inter-faces for data transfer with control units of adjacent modules so that the control units can be connected in a ring or series connection, wherein
the transport device comprises a drive system which is arranged on the module frame in such a way that at least drive parts of the drive system can be moved out of the module frame at least to one side in the transport direction in order to pick up a product carrier from an adjacent module or to deliver it to an adjacent module, and
wherein the drive system for mounting or removing a module lies completely within the module frame.