Usage of an artificial fracture setup for gel evaluation
A system and method of testing pre-formed particle gels in an artificial fracture system includes introducing a suspension including a pre-formed particle gel into a testing device that includes an artificial fracture setup with a plurality of fracture model units. The system is configured to inject pre-formed particle gels into an accumulator with magnetic stirrers first and then into a series of fracture model units configured to receive a fluid through a flow channel and, change the flow channel in a transverse direction relative to the direction of the fluid flow.
1 . A system for a plugging agent evaluation or to estimate the performance of a plugging agent in a fracture of an oil-containing reservoir, the system comprising a pump, an accumulator, an artificial fracture setup, and a pressure measurement system, wherein:
the accumulator comprises a floating piston separating an upper accumulator chamber and a lower accumulator chamber;
the pump is fluidly connected to the upper accumulator chamber;
a magnetic stirrer is disposed within the lower accumulator chamber, and the lower accumulator chamber is fluidly connected to the artificial fracture setup;
the artificial fracture setup comprises a plurality of fracture model units comprising void areas configured to simulate formation fractures; and
the pressure measurement system is configured to measure a pressure at one or more locations within the artificial fracture setup.
2 . The system according to claim 1 ,
wherein the accumulator further comprises an out port proximate a lowest point of the lower accumulator chamber and an injection port disposed intermediate the out port and the floating piston.
3 . The system according to claim 2 ,
wherein the out port of the accumulator is fluidly connected with an injection port of the artificial fracture setup by a flow line.
4 . The system according to claim 3 , wherein the flow line fluidly connecting the out port to the injection port has an inner diameter at least 3 times a diameter of particles contained in a test fluid disposed within a lower accumulator chamber.
5 . The system according to claim 1 ,
wherein the magnetic stirrer is configured to be rotated both clockwise and counterclockwise.
6 . The system according to claim 1 ,
wherein the pressure measurement system comprises:
a plurality of pressure sensors where the plurality of pressure sensors is configured to measure pressure at locations along the plurality of fracture model units; and
a data collection system.
7 . The system according to claim 1 ,
wherein the artificial fracture setup comprises:
two stainless steel cuboid halves, including an upper half and a lower half; and
void areas within each of the upper half and lower half, wherein the void areas of the upper half and the lower half are similar and configured such that when the upper half and the lower half is assembled, a plurality of artificial fracture model units of different cross-sectional areas is formed.
8 . The system according to claim 7 ,
wherein the artificial fracture setup comprises an inlet fluidly connected to the accumulator, wherein the inlet is at an obtuse angle relative to the plurality of artificial fracture model units.
9 . A method of gel evaluation using an artificial fracture system, the method comprising:
assembling a pump, an accumulator, a pressure measurement system, and an artificial fracture setup having a plurality of artificial fracture model units in series, where the plurality of artificial fracture model units mimics a fracture in a hydrocarbon reservoir;
injecting a plugging agent into the artificial fracture setup from the accumulator through a connecting line;
measuring pressures in the artificial fracture setup while injecting the plugging agent;
disassembling the artificial fracture setup; and
measuring a plugging efficacy of the plugging agent based on pressure data and gel formations formed within the artificial fracture setup.
10 . The method according to claim 9 ,
wherein the plugging agent is any of following:
polymeric systems;
particle gels with a diameter ranging from 0.01 to 10 mm; and
composite gels with a diameter ranging from 100 to 10000 nm.
11 . The method according to claim 9 ,
wherein, the method includes one or more of the following:
preparing a suspension comprising a pre-formed particle gel as the plugging agent and a carrier fluid prior to introducing in the accumulator;
monitoring a suspension flow from an out port of the accumulator using at least a valve; monitoring temperature of the suspension in the accumulator, in the connecting line, and in plurality of artificial fracture model units using one or more temperature sensors; and
heating the artificial fracture setup using an external heating unit.