IP Library › Granted Patent US 12,645,017
Granted Patent B2
US 12,645,017 · App. 18/003,301 · Granted Jun 2, 2026

Transmissive diffraction grating

Inventors: Derick Yun Chek Chong ('S Hertogenbosch, NL); Wouter Joep Engelen (Eindhoven, NL); Vyacheslav Kachkanov (Steensel, NL); Vahid Mohammadi (Eindhoven, NL); Pieter Cristiaan De Groot (Heeze, NL)
Assignee: ASML NETHERLANDS B.V.
G02B5/1866G01M11/0242G02B5/1838G02B5/1857G02B27/425G03F7/70158G03F7/706G03F7/7085G02B2207/107
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Quick Facts
Patent No.
US 12,645,017
App. No.
18/003,301
Granted
Jun 2, 2026
Kind
B2
Abstract

A transmissive diffraction grating for a phase-stepping measurement system for determining an aberration map for a projection system comprises an absorbing layer. The diffraction grating is for use with radiation having a first wavelength (for example (EUV radiation). The absorbing layer is provided with a two-dimensional array of through-apertures. The absorbing layer is formed from a material which has a refractive index for the radiation having the first wavelength in the range 0.% to 1.04.

Claims (47)

1 . A transmissive diffraction grating for a phase-stepping measurement system for determining an aberration map for a projection system using radiation having a first wavelength, wherein the transmissive diffraction grating comprises:

an absorbing layer provided with a two-dimensional array of through-apertures,

wherein the absorbing layer is formed from a material that has a first refractive index for the radiation having the first wavelength,

wherein a transmissive medium in the through-apertures has a second refractive index for the radiation having the first wavelength, and

wherein an absolute value of the difference between the first refractive index and the second refractive index is less than or equal to 0.04.

2 . The transmissive diffraction grating of claim 1 , wherein the absorbing layer comprises aluminum.

3 . The transmissive diffraction grating of claim 1 , wherein the absorbing layer comprises a ceramic.

4 . The transmissive diffraction grating of claim 1 , wherein the absorbing layer comprises aluminum nitride (AlN).

5 . The transmissive diffraction grating of claim 1 , wherein a membrane of the grating has a thickness of less than 150 nm.

6 . The transmissive diffraction grating of claim 1 , wherein the dimensions of a membrane of the grating in a plane of the grating are 10 μm or greater.

7 . The transmissive diffraction grating of claim 1 , wherein a ratio of a dimension of a membrane of the grating in a plane of the grating to a thickness of the absorbing layer is of the order of 100 or greater.

8 . The transmissive diffraction grating of claim 1 , further comprising a support for the absorbing layer, wherein the support only contacts a peripheral portion of the absorbing layer.

9 . The transmissive diffraction grating of claim 1 , wherein the material from which the absorbing layer is formed has a tensile strength of at least 500 MPa or/and a Young's modulus of at least 70 GPa.

10 . The transmissive diffraction grating of claim 1 , wherein the absorbing layer is provided with a protective coating.

11 . The transmissive diffraction grating of claim 10 , wherein the protective coating comprises aluminum oxide (Al 2 O 3 ) or/and chromium (Cr).

12 . A transmissive diffraction grating for a phase-stepping measurement system for determining an aberration map for a projection system using radiation having a first wavelength, wherein the transmissive diffraction grating comprises:

a two-dimensional array of through-apertures provided within an absorbing layer,

wherein the absorbing layer comprises aluminum, and

wherein a transmissive medium within the array of through apertures has a refractive index of about 1.

13 . A measurement system for determining an aberration map for a projection system, the measurement system comprising:

an illumination system;

a patterning device comprising a first patterned region comprising a first diffraction grating arranged to receive a radiation beam from the illumination system and to form a plurality of first diffraction beams, the first diffraction beams being separated in a shearing direction;

a sensor apparatus comprising a second patterned region, the second patterned region comprising:

a second diffraction grating for a phase-stepping measurement system for determining an aberration map for a projection system using radiation having a first wavelength, wherein the second diffraction grating comprises an absorbing layer provided with a two-dimensional array of through-apertures, the absorbing layer being formed from a material that has a refractive index for the radiation having the first wavelength in the range of about 0.96 to about 1.04, and

a radiation detector;

wherein the projection system is configured to project the first diffraction beams onto the sensor apparatus,

wherein the second patterned region is arranged to receive the first diffraction beams from the projection system and to form a plurality of second diffraction beams from each of the first diffraction beams;

a positioning apparatus configured to move at least one of the patterning device and the sensor apparatus in the shearing direction; and

a controller configured to:

control the positioning apparatus so as to move at least one of the first patterning devices and the sensor apparatus in the shearing direction such that an intensity of radiation received by each part of the radiation detector varies as a function of the movement in the shearing direction so as to form an oscillating signal;

determine from the radiation detector a phase of a harmonic of the oscillating signal at a plurality of positions on the radiation detector; and

determine a set of coefficients that characterize the aberration map of the projection system from the phase of a harmonic of the oscillating signal at the plurality of positions on the radiation detector.

14 . A lithographic apparatus comprising:

a projection system;

a measurement system configured to determine an aberration map for the projection system, the measurement system comprising:

an illumination system;

a patterning device comprising a first patterned region comprising a first diffraction grating arranged to receive a radiation beam from the illumination system and to form a plurality of first diffraction beams, the first diffraction beams being separated in a shearing direction;

a sensor apparatus comprising a second patterned region, the second patterned region comprising a second diffraction grating for a phase-stepping measurement system for determining an aberration map for a projection system using radiation having a first wavelength, wherein the second diffraction grating comprises:

an absorbing layer provided with a two-dimensional array of through-apertures, wherein the absorbing layer is formed from a material that has a refractive index for the radiation having the first wavelength in the range of about 0.96 to about 1.04, and

a radiation detector;

wherein the projection system is configured to project the first diffraction beams onto the sensor apparatus,

wherein the second patterned region is arranged to receive the first diffraction beams from the projection system and to form a plurality of second diffraction beams from each of the first diffraction beams; and

a positioning apparatus configured to move at least one of the patterning devices and the sensor apparatus in the shearing direction; and

a controller configured to:

control the positioning apparatus so as to move at least one of the first patterning device and the sensor apparatus in the shearing direction such that an intensity of radiation received by each part of the radiation detector varies as a function of the movement in the shearing direction so as to form an oscillating signal;

determine from the radiation detector a phase of a harmonic of the oscillating signal at a plurality of positions on the radiation detector; and

determine a set of coefficients that characterize the aberration map of the projection system from the phase of a harmonic of the oscillating signal at the plurality of positions on the radiation detector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 26, 2023
From: CHONG, DERICK YUN CHEK; ENGELEN, WOUTER JOEP; KACHKANOV, VYACHESLAV; MOHAMMADI, VAHID; DE GROOT, PIETER CRISTIAAN
To: ASML NETHERLANDS B.V.
Reel/Frame 062495/0562 →
Priority Claims (1)
EP 20181998 · Jun 24, 2020 · regional
Continuity (1)
Related Publication 20230251407A1 · Aug 10, 2023
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