IP Library › Granted Patent US 12,395,041
Granted Patent B2
US 12,395,041 · App. 18/008,593 · Granted Aug 19, 2025

Pedal for bicycles with integrated generator

Inventor: Gino Favero (Arcade, IT)
Assignee: FAVERO ELECTRONICS S.R.L.
H02K7/1861B62J45/41B62J45/421B62M3/08G01L5/00G01L5/0004
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Quick Facts
Patent No.
US 12,395,041
App. No.
18/008,593
Granted
Aug 19, 2025
Kind
B2
Abstract

A pedal for bicycles comprising a pedal pin and a pedal body coupled in a freely rotatable manner on the pedal pin. An internal chamber obtained in the pedal pin has an internal surface extending along a reference axis approximately coaxial with the same. The pedal further comprises an electronic measurement system provided with deformation sensors configured to detect electric parameters indicative of the mechanical deformation of the pedal pin, an electronic circuit configured to determine, based on the electric parameters, the mechanical deformation of the pedal pin, and an electric generator which generates electrical power based on the rotation of the pedal body and is arranged in the internal chamber of the pedal pin.

Claims (39)

1. A pedal for bicycles comprising:

a pedal pin extending along a longitudinal reference axis and having a first axial end structured to be coupled to a pedal crank of a bicycle,

a pedal body coupled in a freely rotatable manner on said pedal pin thus being able to rotate around said reference axis,

at least one internal chamber is made in said pedal pin, having an internal surface extending in the pedal pin along said reference axis coaxial to the same,

an electronic measurement system which is designed to determine the mechanical force/power exerted by the cyclist on said pedal during the pedalling and comprises:

deformation sensors which are coupled to said pedal pin and are configured in order to provide electrical measurement signals indicative of the mechanical deformation of said pedal pin,

electronic means which are electrically connected to said deformation sensors and are configured so as to determine, based on said electrical measurement signals, the mechanical deformation of said pedal pin caused during the pedalling by said mechanical force exerted by the cyclist on the pedal pin through the pedal body, and

an electric power-supply device which is designed to provide the electrical power for the operation of the electronic measurement system,

said pedal being characterised in that:

said electric power-supply device comprises an electric generator which is arranged inside said internal chamber of said pedal pin, and is structured to convert the rotational movement of said pedal into electrical power and said electric generator comprises:

a magnetic rotor that is designed to rotate around said reference axis,

a connection device designed to connect the magnetic rotor to said pedal body so as that the rotation of the pedal body around said reference axis causes a rotation of the magnetic rotor around said reference axis,

an electric stator which is angularly fixed relative to said pedal pin and is designed to generate electrical power based on the rotation imparted on the magnetic rotor by the pedal body around said axis.

2. The pedal according to claim 1 , wherein said pedal pin comprises a first portion having a first axial end designed to be connected to the pedal crank, and a second portion which is coupled to a second axial end of the first portion and defines an extension body; said electric generator is arranged inside said internal chamber of said extension body.

3. The pedal according to claim 1 , wherein said electric stator is stably fixed to an internal surface of the internal chamber so that it is angularly integral with said pedal pin.

4. The pedal according to claim 1 , wherein said electric stator extends into the internal chamber along said axis alongside said magnetic rotor and is structured so as to contain, at least partially, said magnetic rotor therein.

5. The pedal according to claim 1 , wherein said magnetic rotor is idly mounted on a shaft extending into said internal chamber coaxial with said axis; said magnetic rotor is positioned at least partially inside said electric stator.

6. The pedal according to claim 5 , wherein said shaft is stably connected to an inner wall of said electric stator and projects cantilevered therefrom so as to extend along said axis and have the end opposite said electric stator arranged approximately at an opening of said internal chamber at one end of said pedal pin.

7. The pedal according to claim 1 , wherein said connection device comprises a spin multiplier mechanism.

8. The pedal according to claim 1 , wherein said connection device comprises a gear mechanism or an epicyclic mechanism.

9. The pedal according to claim 1 , wherein said connection device comprises a magnetic coupling device.

10. The pedal according to claim 9 , wherein

said connection device comprises a cap connected in an angularly integral manner to one end of said pedal body,

said magnetic coupling device magnetically connects said cap to said rotor, so that the rotation of said pedal body is transmitted to said rotor via said cap.

11. The pedal according to claim 1 , wherein

said connection device comprises a cap connected in an angularly integral manner to one end of said pedal body,

said connection device comprises a friction coupling mechanism provided with two discs, which are connected to said rotor and said cap, respectively, and are arranged with their faces adjacent and in abutment against each other.

12. The pedal according to claim 1 , wherein said deformation sensors are fixed on the internal surface of said internal chamber.

13. The pedal according to claim 1 , wherein said electric generator comprises: a piezoelectric generator, or a triboelectric generator, or a magnetostrictive generator, or a switch reluctance generator.

14. A pedal for bicycles comprising:

a pedal pin extending along a longitudinal reference axis and having a first axial end structured to be coupled to a pedal crank of a bicycle,

a pedal body coupled in a freely rotatable manner on said pedal pin thus being able to rotate around said reference axis,

at least one internal chamber is made in said pedal pin, having an internal surface extending in the pedal pin along said reference axis coaxial to the same,

an electronic measurement system which is designed to determine the mechanical force/power exerted by the cyclist on said pedal during the pedalling and comprises:

deformation sensors which are coupled to said pedal pin and are configured in order to provide electrical measurement signals indicative of the mechanical deformation of said pedal pin,

electronic means which are electrically connected to said deformation sensors and are configured so as to determine, based on said electrical measurement signals, the mechanical deformation of said pedal pin caused during the pedalling by said mechanical force exerted by the cyclist on the pedal pin through the pedal body, and

an electric power-supply device which is designed to provide the electrical power for the operation of the electronic measurement system,

said pedal being characterised in that:

said electric power-supply device comprises an electric generator which is arranged inside said internal chamber of said pedal pin, and is structured to convert the rotational movement of said pedal into electrical power, wherein said electronic means are arranged inside said internal chamber.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2023
From: FAVERO, GINO
To: FAVERO ELECTRONICS S.R.L.
Reel/Frame 062893/0805 →
Priority Claims (1)
IT 102020000019885 · Aug 10, 2020 · national
Continuity (1)
Related Publication 20230253860A1 · Aug 10, 2023
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