IP Library Granted Patent US 12,444,562
Granted Patent B2
US 12,444,562 · App. 18/017,639 · Granted Oct 14, 2025

Switchboard and aspects of a power distribution system

Inventors: Julyan Collett (Auckland, NZ); Daniel Purcell (Auckland, NZ); James Michael Allen (Auckland, NZ); Brendon Hale (Christchurch, NZ)
Assignee: Basis NZ Limited
H01H71/125H01H71/7409H02B1/202H02B1/24
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Quick Facts
Patent No.
US 12,444,562
App. No.
18/017,639
Granted
Oct 14, 2025
Kind
B2
Abstract

A pre-assembled switchboard has a housing having a plurality of bus bars and a cable entrance for a plurality of sub-circuit cables and a sub-circuit termination block with conductor coupling elements configured for connection to the conductors of a plurality of sub-circuit cables. Circuit protection devices are connected between the bus bars and the sub-circuit termination block, and the conductor coupling elements being grouped by sub-circuit so that the conductors for each sub-circuit cable can be terminated adjacent to each other.

Claims (99)

1. A pre-assembled switchboard for connection to a plurality of sub-circuit cables, each sub-circuit cable comprising a plurality of insulated conductors, the switchboard comprising:

a housing having a plurality of bus bars and a cable entrance for the plurality of sub-circuit cables;

one or more sub-circuit termination blocks having a plurality of conductor coupling elements configured for connection to the plurality of insulated conductors of the plurality of sub-circuit cables, wherein the plurality of conductor coupling elements are grouped by sub-circuit, and wherein the insulated conductors for each sub-circuit cable are configured to be terminated adjacent to each other; and

a plurality of circuit protection devices electrically connected between the bus bars and the one or more sub-circuit termination blocks;

wherein the housing comprises a cable channel extending between the cable entrance and the one or more sub-circuit termination blocks, and wherein the cable channel comprises a cable tray.

2. The pre-assembled switchboard of claim 1 , wherein the plurality of circuit protection devices each comprise a module that is selectively removable from the housing.

3. The pre-assembled switchboard of claim 1 , wherein the one or more sub-circuit termination blocks comprises a plurality of sub-circuit termination blocks.

4. The pre-assembled switchboard of claim 3 , wherein the plurality of the sub-circuit termination blocks comprises a sub-circuit termination block for each circuit protection device, and wherein the sub-circuit termination block for each circuit protection device comprises a group of conductor coupling elements for terminating the conductors of the corresponding sub-circuit cable.

5. The pre-assembled switchboard of claim 1 , wherein each circuit protection device comprises a corresponding sub-circuit termination block.

6. The pre-assembled switchboard of claim 1 , wherein the plurality of conductor coupling elements are arranged in one or more rows.

7. The pre-assembled switchboard of claim 1 , wherein a row of conductor coupling elements is provided at a side of the housing.

8. The pre-assembled switchboard of claim 1 , wherein the cable channel extends adjacent to a plurality of groupings of conductor coupling elements.

9. The pre-assembled switchboard of claim 1 , wherein each circuit protection device comprises a wall, and the wall comprises part of the cable channel.

10. The pre-assembled switchboard of claim 9 , wherein the plurality of circuit protection devices extend adjacent to one another to form the cable channel.

11. The pre-assembled switchboard of claim 1 , wherein a longitudinal axis of each circuit protection device is oriented substantially transversely relative to a longitudinal axis of the cable channel.

12. The pre-assembled switchboard of claim 1 , wherein each circuit protection device comprises a button or switch operable by a user, and wherein the cable channel is provided between the button or switch and the corresponding grouping of conductor coupling elements.

13. The pre-assembled switchboard of claim 1 , wherein the cable channel is provided between at least one of the bus bars and the one or more sub-circuit termination blocks.

14. The pre-assembled switchboard of claim 1 , wherein each circuit protection device comprises:

a first termination for connection to one of the plurality of bus bars and a second termination for connection to a corresponding one of the one or more sub-circuit termination blocks; and

a disconnect means configured to electrically isolate the first termination from the second termination upon receipt of a disconnect signal.

15. The pre-assembled switchboard of claim 14 , wherein each circuit protection device further comprises an outer wall defining part of the cable channel, and the first and second terminations are provided on either side of the cable channel.

16. The pre-assembled switchboard of claim 14 , further comprising a user operated button or switch operable to actuate the disconnect means and wherein the cable channel is provided between the second termination and the button or switch.

17. The pre-assembled switchboard of claim 14 , wherein each circuit protection device further comprises a load monitoring device electrically connected to the one or more sub-circuit termination blocks associated with the circuit protection device, and operable to determine one or more characteristics or attributes of one or more electrical circuits connected to the load monitoring device.

18. The pre-assembled switchboard of claim 17 , further comprising a controller configured to:

receive the one or more characteristics or attributes of one or more electrical circuits determined by the load monitoring device of one or more of the circuit protection devices;

determine if one or more fault conditions are present in the one or more electrical circuits based on analysis of the one or more characteristics or attributes of the one or more electrical circuits; and

send a control signal to actuate the disconnect means based on determination of the one or more fault conditions to electrically isolate the first termination from the second termination.

19. The pre-assembled switchboard of claim 18 , wherein the controller is configured or configurable to adjust one or more thresholds and/or one or more criteria associated with the one or more fault conditions.

20. The pre-assembled switchboard of claim 1 , wherein the grouping of conductor coupling elements for each sub-circuit cable comprises a phase coupling element and a neutral coupling element.

21. The pre-assembled switchboard of claim 1 , wherein the grouping of conductor coupling elements for each sub-circuit cable comprises a phase coupling element, a neutral coupling element, and an earth coupling element.

22. The pre-assembled switchboard of claim 1 , wherein a row of conductor coupling elements is provided at each of two opposing sides of the housing.

23. The pre-assembled switchboard of claim 1 wherein a plurality of groupings of conductor coupling elements are arranged in a row along a side of the housing or within the housing.

24. A circuit protection device comprising:

a first termination for connection to a bus bar and a second termination for connection to a sub-circuit;

a disconnect means configured to electrically isolate the first termination from the second termination upon receipt of a disconnect signal; and

an outer wall defining part of a cable receiving channel;

wherein the first and second terminations are provided on either side of the cable receiving channel.

25. The circuit protection device of claim 24 , further comprising a user operated button or switch operable to actuate the disconnect means and wherein the cable receiving channel is provided between the second termination and the button or switch.

26. The circuit protection device of claim 24 , wherein the cable receiving channel comprises a cable tray.

27. A pre-assembled switchboard for connection to a plurality of sub-circuit cables, each sub-circuit cable comprising a plurality of insulated conductors, the switchboard comprising:

a housing having a plurality of bus bars and a cable entrance for the plurality of sub-circuit cables;

one or more sub-circuit termination blocks having a plurality of conductor coupling elements configured for connection to the plurality of insulated conductors of the plurality of sub-circuit cables, wherein the plurality of conductor coupling elements are grouped by sub-circuit, and wherein the insulated conductors for each sub-circuit cable are configured to be terminated adjacent to each other; and

a plurality of circuit protection devices electrically connected between the bus bars and the one or more sub-circuit termination blocks;

wherein the housing comprises a cable channel extending between the cable entrance and the one or more sub-circuit termination blocks;

wherein each circuit protection device comprises a wall, and the wall comprises part of the cable channel; and

wherein the plurality of circuit protection devices extend adjacent to one another to form the cable channel.

28. The pre-assembled switchboard of claim 27 , wherein a plurality of groupings of conductor coupling elements are arranged in a row along a side of the housing or within the housing.

29. The pre-assembled switchboard of claim 27 , wherein the cable channel extends adjacent to a plurality of groupings of conductor coupling elements.

30. The pre-assembled switchboard of claim 27 , wherein each circuit protection device comprises a button or switch operable by a user, and wherein the cable channel is provided between the button or switch and the corresponding grouping of conductor coupling elements.

31. The pre-assembled switchboard of claim 27 , wherein the cable channel is provided between at least one of the bus bars and the one or more sub-circuit termination blocks.

32. The pre-assembled switchboard of claim 27 , wherein each circuit protection device comprises:

a first termination for connection to one of the plurality of bus bars and a second termination for connection to a corresponding one of the one or more sub-circuit termination blocks; and

a disconnect means configured to electrically isolate the first termination from the second termination upon receipt of a disconnect signal.

33. The pre-assembled switchboard of claim 32 , wherein the first and second terminations are provided on either side of the cable channel.

34. The pre-assembled switchboard of claim 32 , wherein each circuit protection device further comprises a load monitoring device electrically connected to the one or more sub-circuit termination blocks associated with the circuit protection device, and operable to determine one or more characteristics or attributes of one or more electrical circuits connected to the load monitoring device, and the pre-assembled switchboard further comprises a controller configured to:

receive the one or more characteristics or attributes of one or more electrical circuits determined by the load monitoring device of one or more of the circuit protection devices;

determine if one or more fault conditions are present in the one or more electrical circuits based on analysis of the one or more characteristics or attributes of the one or more electrical circuits; and

send a control signal to actuate the disconnect means based on determination of the one or more fault conditions to electrically isolate the first termination from the second termination.

35. The pre-assembled switchboard of claim 34 , wherein the controller is configured or configurable to adjust one or more thresholds and/or one or more criteria associated with the one or more fault conditions.

36. The pre-assembled switchboard of claim 27 , wherein the grouping of conductor coupling elements for each sub-circuit cable comprises a phase coupling element, a neutral coupling element, and an earth coupling element.

37. A pre-assembled switchboard for connection to a plurality of sub-circuit cables, each sub-circuit cable comprising a plurality of insulated conductors, the switchboard comprising:

a housing having a plurality of bus bars and a cable entrance for the plurality of sub-circuit cables;

one or more sub-circuit termination blocks having a plurality of conductor coupling elements configured for connection to the plurality of insulated conductors of the plurality of sub-circuit cables, wherein the plurality of conductor coupling elements are grouped by sub-circuit, and wherein the insulated conductors for each sub-circuit cable are configured to be terminated adjacent to each other; and

a plurality of circuit protection devices electrically connected between the bus bars and the one or more sub-circuit termination blocks;

wherein the housing comprises a cable channel extending between the cable entrance and the one or more sub-circuit termination blocks; and

wherein each circuit protection device comprises a button or switch operable by a user, and wherein the cable channel is provided between the button or switch and the corresponding grouping of conductor coupling elements.

38. The pre-assembled switchboard of claim 37 , wherein a plurality of groupings of conductor coupling elements are arranged in a row along a side of the housing or within the housing.

39. The pre-assembled switchboard of claim 37 , wherein the cable channel extends adjacent to a plurality of groupings of conductor coupling elements.

40. The pre-assembled switchboard of claim 37 , wherein the plurality of circuit protection devices extend adjacent to one another to form the cable channel.

41. The pre-assembled switchboard of claim 37 , wherein the cable channel is provided between at least one of the bus bars and the one or more sub-circuit termination blocks.

42. The pre-assembled switchboard of claim 37 , wherein each circuit protection device comprises:

a first termination for connection to one of the plurality of bus bars and a second termination for connection to a corresponding one of the one or more sub-circuit termination blocks; and

a disconnect means configured to electrically isolate the first termination from the second termination upon receipt of a disconnect signal.

43. The pre-assembled switchboard of claim 42 , wherein the first and second terminations are provided on either side of the cable channel.

44. The pre-assembled switchboard of claim 42 , wherein each circuit protection device further comprises a load monitoring device electrically connected to the one or more sub-circuit termination blocks associated with the circuit protection device, and operable to determine one or more characteristics or attributes of one or more electrical circuits connected to the load monitoring device, and the pre-assembled switchboard further comprises a controller configured to:

receive the one or more characteristics or attributes of one or more electrical circuits determined by the load monitoring device of one or more of the circuit protection devices;

determine if one or more fault conditions are present in the one or more electrical circuits based on analysis of the one or more characteristics or attributes of the one or more electrical circuits; and

send a control signal to actuate the disconnect means based on determination of the one or more fault conditions to electrically isolate the first termination from the second termination.

45. The pre-assembled switchboard of claim 44 , wherein the controller is configured or configurable to adjust one or more thresholds and/or one or more criteria associated with the one or more fault conditions.

46. The pre-assembled switchboard of claim 37 , wherein the grouping of conductor coupling elements for each sub-circuit cable comprises a phase coupling element, a neutral coupling element, and an earth coupling element.

47. A pre-assembled switchboard for connection to a plurality of sub-circuit cables, each sub-circuit cable comprising a plurality of insulated conductors, the switchboard comprising:

a housing having a plurality of bus bars and a cable entrance for the plurality of sub-circuit cables;

one or more sub-circuit termination blocks having a plurality of conductor coupling elements configured for connection to the plurality of insulated conductors of the plurality of sub-circuit cables, wherein the plurality of conductor coupling elements are grouped by sub-circuit, and wherein the insulated conductors for each sub-circuit cable are configured to be terminated adjacent to each other; and

a plurality of circuit protection devices electrically connected between the bus bars and the one or more sub-circuit termination blocks;

wherein the housing comprises a cable channel extending between the cable entrance and the one or more sub-circuit termination blocks; and

wherein the cable channel is provided between at least one of the bus bars and the one or more sub-circuit termination blocks.

48. The pre-assembled switchboard of claim 47 , wherein a plurality of groupings of conductor coupling elements are arranged in a row along a side of the housing or within the housing.

49. The pre-assembled switchboard of claim 47 , wherein the cable channel extends adjacent to a plurality of groupings of conductor coupling elements.

50. The pre-assembled switchboard of claim 47 , wherein the plurality of circuit protection devices extend adjacent to one another to form the cable channel.

51. The pre-assembled switchboard of claim 47 , wherein each circuit protection device comprises:

a first termination for connection to one of the plurality of bus bars and a second termination for connection to a corresponding one of the one or more sub-circuit termination blocks; and

a disconnect means configured to electrically isolate the first termination from the second termination upon receipt of a disconnect signal.

52. The pre-assembled switchboard of claim 51 , wherein the first and second terminations are provided on either side of the cable channel.

53. The pre-assembled switchboard of claim 51 , wherein each circuit protection device further comprises a load monitoring device electrically connected to the one or more sub-circuit termination blocks associated with the circuit protection device, and operable to determine one or more characteristics or attributes of one or more electrical circuits connected to the load monitoring device, and the pre-assembled switchboard further comprises a controller configured to:

receive the one or more characteristics or attributes of one or more electrical circuits determined by the load monitoring device of one or more of the circuit protection devices;

determine if one or more fault conditions are present in the one or more electrical circuits based on analysis of the one or more characteristics or attributes of the one or more electrical circuits; and

send a control signal to actuate the disconnect means based on determination of the one or more fault conditions to electrically isolate the first termination from the second termination.

54. The pre-assembled switchboard of claim 53 , wherein the controller is configured or configurable to adjust one or more thresholds and/or one or more criteria associated with the one or more fault conditions.

55. The pre-assembled switchboard of claim 47 , wherein the grouping of conductor coupling elements for each sub-circuit cable comprises a phase coupling element, a neutral coupling element, and an earth coupling element.

Assignments (2)
CHANGE OF NAME Recorded Aug 7, 2023
From: OSHO LIMITED
To: BASIS NZ LIMITED
Reel/Frame 064516/0302 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 23, 2023
From: COLLETT, JULYAN; PURCELL, DANIEL; ALLEN, JAMES MICHAEL; HALE, BRENDON
To: OSHO LIMITED
Reel/Frame 062457/0681 →
Priority Claims (1)
NZ 766524 · Jul 24, 2020 · national
Continuity (1)
Related Publication 20230298843A1 · Sep 21, 2023
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