IP Library Granted Patent US 12,252,984
Granted Patent B2
US 12,252,984 · App. 18/029,784 · Granted Mar 18, 2025

Intra-bottom hole assembly (BHA) wireless communication system

Inventors: Kenneth Miller (Houston, TX); David Erdos (Houston, TX); Abraham Erdos (Houston, TX)
Assignee: ERDOS MILLER, INC.
E21B47/13E21B47/14
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Quick Facts
Patent No.
US 12,252,984
App. No.
18/029,784
Granted
Mar 18, 2025
Kind
B2
Abstract

A method is disclosed for receiving, from a downhole system, data at a transmitter module of an intra-bottom hole assembly (BHA), wherein the transmitter module comprises a magnetic transmission antenna; transmitting, via a wireless short-range communication using the magnetic transmission antenna, the data to a receiver module of the intra-BHA, wherein the transmitter module and the receiver module form an intra-BHA network using the wireless short-range communication; receiving, via the wireless short-range communication, the data at the receiver module; transmitting the data to a measurement while drilling (MWD) tool; receiving, at the MWD tool, the data; and transmitting, via a type of telemetry, the data from the MWD tool to a surface processor.

Claims (47)

1. A method comprising:

using a first command received from a surface processor, controlling, via a measurement while drilling (MWD) tool using an intra-bottom hole assembly (BHA), a rotary steerable system of a downhole system by changing an operating parameter;

receiving, from the downhole system comprising the rotary steerable system, data at a transmitter module of the BHA, wherein the transmitter module comprises a transmitter coil that discharges or charges an electromagnetic field in a data pattern representing the data;

transmitting, via a wireless short-range communication using the transmitter coil, the data to a receiver module of the intra-BHA, wherein the transmitter module and the receiver module are both disposed in a pressure barrel within a drill collar, form an intra-BHA network using the wireless short-range communication, and the receiver module comprises a magnetometer;

receiving, via the wireless short-range communication, the data at the receiver module comprising the magnetometer;

transmitting the data to the MWD tool;

receiving, at the MWD tool, the data;

transmitting, via a type of telemetry, the data from the MWD tool to a surface processor; and

responsive to the surface processor receiving the data, controlling, via the MWD tool, operation of the rotary steerable system based on a second command received from the surface processor, wherein the second command is generated based on the data received from the MWD tool.

2. The method of claim 1 , wherein the receiver module comprises one or more magnetometers.

3. The method of claim 1 , wherein the transmitter coil comprises one or more coil windings.

4. The method of claim 1 , wherein the transmitter module is configured to transmit the data at a frequency below 1 kilohertz.

5. The method of claim 1 , further comprising:

determining whether the downhole system is currently performing a drilling operation; and

based on the downhole system currently performing the drilling operation, using the transmitter coil to transmit the data.

6. The method of claim 1 , further comprising:

determining whether the downhole system is performing a drilling operation; and

based on the downhole system not currently performing the drilling operation, transmitting the data using an acoustic transmitter.

7. The method of claim 6 , wherein the data is transmitted by the acoustic transmitter at a frequency range between 1 kilohertz and 5 kilohertz.

8. The method of claim 1 , wherein the data is transmitted using one or more techniques comprising binary keying, pulse position modulation, quadrature phase shift keying, or some combination thereof.

9. A system comprising:

a downhole system;

a transmitter module of an intra-bottom hole assembly, wherein the transmitter module comprises a transmitter coil;

a receiver module of the intra-BHA; and

wherein:

using a first command received from a surface processor, a measurement while drilling (MWD) tool uses an intra-bottom hole assembly (BHA) to control a rotary steerable system of the downhole system by changing an operating parameter;

the transmitter is configured to receive, from the downhole system, data, and to transmit, via a wireless short-range communication using the transmitter coil, the data to the receiver module of the intra-BHA, wherein the transmitter module and the receiver module are both disposed in a pressure barrel within a drill collar, form an intra-BHA network using the wireless short-range communication, and the receiver module comprises a magnetometer, and

the receiver module is configured to receive, via the wireless short-range communication, the data, and transmit the data to the MWD tool configured to receive the data and to transmit, via a type of telemetry, the data to a surface processor, and responsive to the surface processor receiving the data, controlling, via the MWD tool, operation of the rotary steerable system based on a second command received from the surface processor, wherein the second command is generated based on the data received from the MWD tool.

10. The system of claim 9 , wherein the receiver module comprises one or more magnetometers.

11. The system of claim 9 , wherein the transmitter coil comprises a ferrous core and one or more coil windings.

12. The system of claim 9 , wherein the transmitter coil is configured to transmit the data at a frequency below 1 kilohertz.

13. The system of claim 9 , wherein a processing device is configured to:

determine whether the downhole system is currently performing a drilling operation; and

based on the downhole system currently performing the drilling operation, use the transmitter coil to transmit the data.

14. The system of claim 9 , wherein a processing device is configured to:

determine whether the downhole system is performing a drilling operation; and

based on the downhole system not currently performing the drilling operation, transmit the data using an acoustic transmitter.

15. The system of claim 14 , wherein the data is transmitted by the acoustic transmitter at a frequency range between 1 kilohertz and 5 kilohertz.

16. The system of claim 1 , wherein the data is transmitted using one or more techniques comprising binary keying, pulse position modulation, quadrature phase shift keying, or some combination thereof.

17. An intra-bottom hole assembly (BHA) comprising:

a transmitter module, wherein:

using a first command received from a surface processor, a measurement while drilling (MWD) tool uses an intra-bottom hole assembly (BHA) to control a rotary steerable system of a downhole system by changing an operating parameter,

the transmitter module comprises a transmitter coil, and is configured to receive, from the downhole system, data, and to transmit, via a wireless short-range communication using the transmitter coil, the data to a receiver module of the intra-BHA, wherein the transmitter module and the receiver module are both disposed in a pressure barrel within a drill collar, form an intra-BHA network using the wireless short-range communication, and the receiver module comprises a magnetometer; and

the receiver module is configured to receive, via the wireless short-range communication, the data, and transmit the data to a measurement while drilling (MWD) tool configured to receive the data and to transmit, via a type of telemetry, the data to a surface processor, and responsive to the surface processor receiving the data, controlling, via the MWD tool, operation of the rotary steerable system based on a second command received from the surface processor, wherein the second command is generated based on the data received from the MWD tool.

18. The intra-BHA of claim 17 , wherein the receiver module comprises one or more magnetometers.

19. The intra-BHA of claim 17 , wherein the transmitter coil comprises a ferrous core and one or more coil windings.

20. The intra-BHA of claim 17 , wherein the data is transmitted using one or more techniques comprising binary keying, pulse position modulation, quadrature phase shift keying, or some combination thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2023
From: MILLER, KENNETH; ERDOS, DAVID; ERDOS, ABRAHAM
To: ERDOS MILLER, INC.
Reel/Frame 063234/0660 →
Continuity (2)
Provisional Application 63087117 · Oct 2, 2020
Related Publication 20230407740A1 · Dec 21, 2023
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