IP Library Granted Patent US 12,264,599
Granted Patent B2
US 12,264,599 · App. 18/034,469 · Granted Apr 1, 2025

Synergistic heat pumped thermal storage and flexible carbon capture system

Inventors: Todd M. Bandhauer (Fort Collins, CO); Daniel Herber (Fort Collins, CO); Braden Limb (Fort Collins, CO); Jason Quinn (Fort Collins, CO); Shane Garland (Fort Collins, CO); Ethan Markey (Fort Collins, CO); Roberto Vercellino (Fort Collins, CO)
F01K23/10F01K15/00
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Quick Facts
Patent No.
US 12,264,599
App. No.
18/034,469
Granted
Apr 1, 2025
Kind
B2
Abstract

A power plant system is disclosed. The power plant system includes a combustor configured, a turbine configured to generate electricity, a heat exchanger and a steam turbine, a carbon capture system configured to remove at least a portion of carbon-based gasses from the flue gas downstream from the heat recovery steam generator, and a thermal storage system including a hot storage unit configured to store thermal energy at a hot temperature, the hot temperature greater than ambient temperature. The power plant is configured to operate in at least a first mode for storing thermal energy in the thermal storage system and a second mode for releasing the stored thermal energy from the thermal storage system and during the second mode, heat stored in the hot storage unit is transferred to the carbon capture system.

Claims (58)

1. A power plant system configured to generate electricity, the power plant system comprising:

a carbon-based fuel-fired power plant including a combustor configured to receive and combust air and a carbon-based fuel thereby producing heat and exhausting a flue gas, and a turbine configured to generate electricity;

a heat recovery steam generator including at least one heat exchanger and at least one steam turbine, the at least one heat exchanger configured to receive the flue gas and transfer heat from the flue gas to a fluid before the fluid enters the at least one steam turbine;

a carbon capture system configured to remove at least a portion of carbon-based gasses from the flue gas downstream from the heat recovery steam generator; and

a thermal storage system including a hot storage unit configured to store thermal energy at a hot temperature and a cold storage unit configured to store thermal energy at a cold temperature, the hot temperature greater than ambient temperature and the cold temperature less than ambient temperature;

wherein the power plant is configured to operate in at least a first mode for storing thermal energy in the thermal storage system and a second mode for releasing the stored thermal energy from the thermal storage system;

wherein during the second mode, before the air is combusted in the combustor the air is configured to transfer heat to the cold storage unit thereby lowering the temperature of the air received in the combustor; and

wherein during the second mode, heat stored in the hot storage unit is transferred to the carbon capture system.

2. The power plant system of claim 1 , wherein the hot temperature is less than 250° C.

3. The power plant system of claim 1 , wherein the thermal storage system includes a first heat pump using a refrigerant as a first working fluid and a second heat pump using a second refrigerant as a second working fluid; and

wherein the first refrigerant is configured to transfer heat from the cold storage unit and the second refrigerant is configured to transfer heat to the hot storage unit.

4. The power plant system of claim 3 , wherein the second refrigerant is steam.

5. The power plant system of claim 1 , wherein the thermal storage system includes a heat pump configured to use the flue gas as a working fluid.

6. The power plant system of claim 1 , wherein the thermal storage system includes a heat pump configured to use air as a working fluid.

7. The power plant system of claim 6 , wherein the flue gas is configured to transfer heat to the air in the heat pump during the first mode.

8. The power plant system of claim 1 , wherein the thermal storage system includes a heat pump configured to use steam as a working fluid.

9. The power plant system of claim 6 , wherein the flue gas is configured to transfer heat to the steam in the heat pump during the first mode but not in the second mode.

10. The power plant system of claim 6 , wherein steam from the heat recovery steam generator is configured to transfer heat to the steam in the heat pump during the first mode.

11. The power plant system of claim 6 , wherein steam from the heat recovery steam generator is configured to be the working fluid.

12. A power plant system configured to generate electricity, the power plant system comprising:

a carbon-based fuel-fired power plant including a combustor configured to receive and combust air and a carbon-based fuel thereby producing heat and exhausting a flue gas, and a turbine configured to generate electricity;

a heat recovery steam generator including at least one heat exchanger and at least one steam turbine, the at least one heat exchanger configured to receive the flue gas and transfer heat from the flue gas to a fluid before the fluid enters the at least one steam turbine;

a carbon capture system configured to remove at least a portion of carbon-based gasses from the flue gas downstream from the heat recovery steam generator; and

a thermal storage system including a heat pump with a cold storage unit configured to store thermal energy at a cold temperature, the cold temperature less than ambient temperature;

wherein the power plant is configured to operate in at least a first mode for storing thermal energy in the thermal storage system and a second mode for releasing the stored thermal energy from the thermal storage system; and

wherein during the second mode, before the air is combusted in the combustor the air is directed through the cold storage unit thereby lowering the temperature of the air received in the combustor.

13. The power plant system of claim 12 , wherein the cold temperature is less than −10° C.

14. The power plant system of claim 12 , wherein the heat pump is configured to use the flue gas as a working fluid.

15. The power plant system of claim 12 , wherein the heat pump is configured to use air as a working fluid.

16. The power plant system of claim 15 , wherein the flue gas is configured to transfer heat to the air in the heat pump during the first mode.

17. The power plant system of claim 12 , wherein the heat pump is configured to use a refrigerant as a working fluid.

18. A power plant system configured to generate electricity, the power plant system comprising:

a carbon-based fuel-fired power plant including a combustor configured to receive and combust air and a carbon-based fuel thereby producing heat and exhausting a flue gas, and a turbine configured to generate electricity;

a heat recovery steam generator including at least one heat exchanger, at least one steam turbine, and a condenser configured to receive and condense steam into water, the at least one heat exchanger configured to receive the flue gas and transfer heat from the flue gas to a fluid before the fluid enters the at least one steam turbine;

a carbon capture system configured to remove at least a portion of carbon-based gasses from the flue gas downstream from the heat recovery steam generator; and

a thermal storage system including a heat pump having a hot storage unit configured to store thermal energy at a hot temperature and a cold storage unit configured to store thermal energy at a cold temperature, the hot temperature greater than ambient temperature and the cold temperature less than ambient temperature;

wherein the power plant is configured to operate in at least a first mode for storing thermal energy in the thermal storage system and a second mode for releasing the stored thermal energy from the thermal storage system;

wherein water is configured to leave the condenser and recirculate back into the heat recovery steam generator; and

wherein during the first mode, at least a first portion of the flue gas is configured to be routed directly to the carbon capture system, and during the second mode, a second portion of the flue gas is configured to be first routed to transfer heat from the flue gas to the condensed water recirculated back into the heat recovery steam generator and then routed to the carbon capture system, the second portion including at least a part of the first portion.

19. The power plant system of claim 18 , wherein the heat pump is configured to use the flue gas as a working fluid.

20. The power plant system of claim 18 , wherein the heat pump is configured to use air as a working fluid.

21. The power plant system of claim 18 , wherein the heat pump is configured to use steam as a working fluid.

22. The power plant system of claim 21 , wherein steam from the heat recovery steam generator is configured to transfer heat to the steam in the heat pump during the first mode.

23. A method of operating the power plant system of claim 1 , the method comprising:

generating electricity to be supplied to a power grid;

determining, with a controller, when to begin the first mode for temporarily storing thermal energy with the thermal storage system;

determining, with the controller, when to begin the second mode for transferring heat from the hot storage unit to the carbon capture system; and

transferring, during the second mode, heat from the hot storage unit to the carbon capture system.

24. A method of operating the power plant system of claim 12 , the method comprising:

generating electricity to be supplied to a power grid;

determining, with a controller, when to begin the first mode for temporarily storing thermal energy with the thermal storage system;

determining, with the controller, when to begin the second mode for transferring heat from the air to the cold storage unit; and

transferring, during the second mode, heat from the air to the cold storage unit.

25. A method of operating the power plant system of claim 18 , the method comprising:

generating electricity to be supplied to a power grid;

determining, with a controller, when to begin the first mode for temporarily storing thermal energy with the thermal storage system;

determining, with the controller, when to begin the second mode for releasing thermal energy from the thermal storage system; and

transferring, during the second mode, heat from the flue gas to the condensed water recirculated back into the heat recovery steam generator and then to the carbon capture system.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2024
From: VERCELLINO, ROBERTO
To: COLORADO STATE UNIVERSITY RESEARCH FOUNDATION
Reel/Frame 069622/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2024
From: BANDHAUER, TODD M.; HERBER, DANIEL; LIMB, BRADEN; QUINN, JASON; GARLAND, SHANE; MARKEY, ETHAN; VERCELLINO, ROBERT
To: COLORADO STATE UNIVERSITY RESEARCH FOUNDATION
Reel/Frame 066588/0202 →
CONFIRMATORY LICENSE Recorded Oct 25, 2023
From: COLORADO STATE UNIVERSITY RESEARCH FOUNDATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 065347/0143 →
CONFIRMATORY LICENSE Recorded Oct 25, 2023
From: COLORADO STATE UNIVERSITY RESEARCH FOUNDATION
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 065347/0265 →
Continuity (3)
Provisional Application 63262998 · Oct 25, 2021
Provisional Application 63107915 · Oct 30, 2020
Related Publication 20230392523A1 · Dec 7, 2023
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Cited By (1)
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