Active suspension system
A vehicle seat suspension system including a base housing, a platform housing, and a linkage system moveably mounted between the base housing and the platform housing. The linkage system includes a center linkage, a rotary actuator drive system moveably connected to the center linkage where the rotary actuator drive system moves the center linkage over a range of travel, and a control system, where the control system actively signals the rotary actuator drive system to move the center linkage in a substantially linear relationship between an angle of rotation of the rotary actuator drive system and a vertical movement of the platform housing. The suspension system may also include sensors in operable communication with the control system.
1 . An active vehicle seat suspension comprising a base housing; a platform housing; a linkage system moveably mounted between the base housing and the platform housing, wherein the linkage system comprises a center linkage having opposing ends; a rotary actuator drive system moveably connected to the center linkage, wherein the rotary actuator drive system moves the center linkage over a range of travel where at least one of the opposing ends has a vertical travel corresponding to a vertical movement of the platform housing; and a control system, wherein the control system actively signals the rotary actuator drive system to move the center linkage in a substantially linear relationship between an angle of rotation of the rotary actuator drive system and the vertical movement of the platform housing.
2 . The active suspension system of claim 1 further comprising at least two sensors in operable communication with the control system, wherein the at least two sensors send a plurality of signals to the control system.
3 . The active suspension system of claim 2 wherein the at least two sensors are an upper accelerometer and a lower accelerometer.
4 . The active suspension system of claim 3 wherein the lower accelerometer measures a vertical acceleration of the base housing and sends a signal of this value to the controller.
5 . The active suspension system of claim 3 or claim 4 wherein the upper accelerometer measures an acceleration of the active suspension system and sends a signal of this value to the controller.
6 . The active suspension system of claim 1 further comprising a seat position sensor in operable communication with the control system, wherein the position sensor measures a direction of motion, a velocity or a proximity to end-stop bumpers of a seat and sends a signal of one or more of these values to the controller.
7 . The active suspension system of claim 1 further comprising two pair of outer arms, wherein central linkage is movably connected to the two pair of outer arms and the two pair of outer arms move with center linkage.
8 . The active suspension of claim 7 wherein the rotary actuator device system is connected to the base housing inside the at least two pairs of outer arms.
9 . The active suspension of claim 1 wherein the rotary actuator device system is positioned such that base housing and platform housing directly touch when an angle THETA is minimized.
10 . The active suspension of claim 1 wherein the rotary actuator device system comprises a rotary actuator, a rotary drive arm in movable contact with the rotary actuator, and a drive link in movable contact with the rotary drive arm.
11 . The active suspension of claim 10 wherein the rotary actuator is a motor.
12 . The active suspension of claim 1 wherein the drive link is in movable contact with the center linkage.
13 . The active suspension of claim 1 wherein the angle of rotation of the rotary actuator device system is about 145 degrees when the active suspension system is in a most vertical position.
14 . The active suspension of claim 1 further comprising a spring.
15 . The active suspension of claim 14 wherein the spring is an air spring.
16 . A method of adjusting an active suspension system comprising the steps of:
measuring a position and an acceleration of a platform housing;
measuring an acceleration of a base housing;
signaling the measurement of the position and acceleration of the platform housing and the acceleration of the base housing to a controller;
calculating a movement value based on a desired suspension position; and
activating a rotary actuator system to change the position of the active suspension system to the desired suspension position by moving a center linkage where at least one opposing end of the center linkage has a vertical travel corresponding to a vertical movement of the platform housing.