IP Library Granted Patent US 12,442,207
Granted Patent B2
US 12,442,207 · App. 18/040,889 · Granted Oct 14, 2025

Reinforcement of wind turbine structures

Inventor: Anders Skafte (Egå, DK)
Assignee: Vestas Wind Systems A/S
E04G23/0218E04G23/0225F03D13/20
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,442,207
App. No.
18/040,889
Granted
Oct 14, 2025
Kind
B2
Abstract

An aspect of the invention relates to a method of reinforcing a tubular wind turbine structure using a radially adjustable ring stiffener. The ring stiffener comprises a pair of adjacent ring segments coupled together by a coupling means configured to permit radial adjustment of the ring stiffener by varying an intersegmental separation between adjacent ends of those ring segments. The method comprises: positioning the ring stiffener at a reinforcement position within the tubular wind turbine structure; and adjusting the intersegmental separation between the pair of adjacent ring segments to increase the radius of the ring stiffener; and thereby to engage an inner surface of the tubular wind turbine structure with a radial force that holds the ring stiffener at the reinforcement position by means of friction between the ring stiffener and the tubular wind turbine structure.

Claims (26)

1. A method of reinforcing a tubular wind turbine structure using a radially adjustable ring stiffener, the ring stiffener comprising a pair of adjacent ring segments coupled together by a coupling means configured to permit radial adjustment of the ring stiffener by varying an intersegmental separation between adjacent ends of those ring segments, the method comprising:

positioning the ring stiffener at a reinforcement position within the tubular wind turbine structure;

adjusting the intersegmental separation between the pair of adjacent ring segments to increase the radius of the ring stiffener; and thereby to engage an inner surface of the tubular wind turbine structure with a radial force that holds the ring stiffener at the reinforcement position by means of friction between the ring stiffener and the tubular wind turbine structure; and

securing the engagement between the ring stiffener and the tubular wind turbine structure by fixing the intersegmental separation between the pair of adjacent ring segments.

2. The method according to claim 1 , wherein the coupling means takes the form of an adjustable coupling means operable to control the intersegmental separation between the pair of adjacent ring segments, and wherein adjusting the intersegmental separation between the pair of adjacent ring segments comprises operating the adjustable coupling means.

3. The method according to claim 2 , wherein the adjustable coupling means includes an actuator operable to vary the intersegmental separation between the adjacent ends of the ring segments and wherein adjusting the intersegmental separation between the pair of adjacent ring segments comprises operating the actuator to urge the pair of adjacent ring segments apart.

4. The method according to claim 3 , wherein the actuator is one of: a pneumatic actuator; a mechanical actuator; a hydraulic actuator; or an electrical actuator.

5. The method according to claim 3 , wherein the actuator is a linear actuator.

6. The method according to claim 5 , wherein the linear actuator comprises a leadscrew mechanism connected between the pair of adjacent ring segments, and wherein the leadscrew mechanism is operable to urge the pair of adjacent ring segments apart.

7. The method according to claim 6 , wherein the leadscrew mechanism engages a pair of opposing walls at the adjacent ends of the ring segments.

8. The method according to claim 7 , wherein the adjustable coupling means takes the form of a fastening arrangement and the leadscrew mechanism is a mechanical actuator comprising: a threaded rod, a first fastening element, and a second fastening element, of the fastening arrangement;

wherein the first and second fastening elements are mounted on the threaded rod between the pair of opposing walls, with the first fastening element bearing against a first one of the opposing walls and the second fastening element bearing against a second one of the opposing walls; and

wherein operating the leadscrew mechanism comprises turning at least one of the first and second fastening elements along the threaded rod to increase a distance between the first and second fastening elements and thereby to the urge the pair of adjacent ring segments apart.

9. The method according to claim 1 , wherein fixing the intersegmental separation between the pair of adjacent ring segments comprises joining a spacing element between the pair of adjacent ring segments, the spacing element being configured to substantially inhibit relative movement of the adjacent ring segments.

10. The method according to claim 9 , wherein joining the spacing element between the pair of adjacent ring segments comprises welding the spacing element to the adjacent ring segments.

11. The method according to claim 1 , further comprising removing the coupling means from between the pair of adjacent ring segments after the intersegmental separation between the pair of adjacent ring segments has been fixed.

12. The method according to claim 1 , wherein adjusting the intersegmental separation between the pair of adjacent ring segments comprises forcing the pair of adjacent ring segments radially outward to engage the inner surface of the tubular wind turbine structure with sufficient radial force to hold the ring stiffener at the reinforcement position.

13. The method according to claim 1 , further comprising assembling the radially adjustable ring stiffener inside the tubular wind turbine structure, wherein assembling the ring stiffener comprises coupling the pair of adjacent ring segments together using the coupling means.

14. The method according to claim 1 , wherein the ring stiffener comprises a plurality of ring segments, including the pair of adjacent ring segments, that are coupled together by a set of the coupling means, each of the coupling means extending between a respective pair of adjacent ones of the plurality of ring segments and being configured to permit radial adjustment of the ring stiffener by varying the intersegmental separation between adjacent ends of those ring segments, and

wherein the method comprises adjusting the intersegmental separation between one or more pairs of the adjacent ring segments to increase the radius of the ring stiffener; and thereby to engage the inner surface of the tubular wind turbine structure with the radial force that holds the ring stiffener at the reinforcement position.

15. The method according to claim 14 , wherein the plurality of ring stiffeners consists of three ring segments, and wherein the three ring segments are coupled together end-to-end in a circular arrangement by the set of coupling means.

16. The method according to claim 1 , wherein an outer radius of curvature of each of the ring segments is greater than or equal to a radius of curvature of the inner surface of the tubular wind turbine structure at the reinforcement position.

17. The method according to claim 1 , wherein the tubular wind turbine structure is selected from at least one of:

a tubular section of a tower of the wind turbine; and/or

a tubular section of a blade of the wind turbine.

18. The method according to claim 15 , wherein the three ring segments are of equal length.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2023
From: SKAFTE, ANDERS
To: VESTAS WIND SYSTEMS A/S
Reel/Frame 062692/0919 →
Priority Claims (1)
DK PA 2020 70551 · Aug 26, 2020 · national
Continuity (1)
Related Publication 20230287696A1 · Sep 14, 2023
References Cited (36)
US 8220214B1 · Purdy · 2012 [cited by examiner]
US 8234837B2 · Koren · 2012 [cited by examiner]
US 8651819B2 · Giuffre · 2014 [cited by examiner]
US 9166274B2 · Bennett · 2015 [cited by examiner]
US 9260875B2 · Bjoernskov · 2016 [cited by examiner]
US 9850674B1 · Paura · 2017 [cited by examiner]
US 10794365B2 · Longeru · 2020 [cited by examiner]
US 11118570B2 · Lancha Fernandez · 2021 [cited by examiner]
US 11473562B2 · Cao · 2022 [cited by examiner]
US 20050078049A1 · Trankina · 2005 [cited by examiner]
US 20050183364A1 · Cash · 2005 [cited by examiner]
US 20110210233A1 · Fang · 2011 [cited by examiner]
US 20130115054A1 · Yokoyama · 2013 [cited by examiner]
US 20130183158A1 · Giuffre · 2013 [cited by examiner]
US 20140377072A1 · Moore · 2014 [cited by examiner]
US 20140377078A1 · Bagepalli et al. · 2014 [cited by applicant]
US 20180112426A1 · Cooper · 2018 [cited by examiner]
US 20200158089A1 · Zhang · 2020 [cited by examiner]
US 20220298820A1 · Madsen · 2022 [cited by examiner]
US 20230287696A1 · Skafte · 2023 [cited by examiner]
CN 101490413A · 2009 [cited by applicant]
CN 204754274U · 2015 [cited by applicant]
CN 107725281A · 2018 [cited by applicant]
CN 109577734A · 2019 [cited by applicant]
CN 209855969U · 2019 [cited by applicant]
CN 111075246A · 2020 [cited by applicant]
CN 111379669A · 2020 [cited by applicant]
EP 1561883A1 · 2005 [cited by applicant]
EP 2345810A1 · 2011 [cited by applicant]
EP 2617990A1 · 2013 [cited by applicant]
EP 2924282A1 · 2015 [cited by applicant]
ES 2716935A1 · 2019 [cited by applicant]
JP 2003018732A · 2003 [cited by applicant]
International Searching Authority, International Search Report and Written Opinion issued in corresponding PCT Application No. PCT/DK2021/050255, mailed Oct. 18, 2021. [cited by applicant]
Danish Patent and Trademark Office, First Technical Examination and Search Report issued in corresponding DK Application No. PA 2020 70551, mailed Feb. 10, 2021. [cited by applicant]
China National Intellectual Property Administration, office action issued in corresponding CN Application No. 20218005184136, dated Jun. 23, 2025. [cited by applicant]