Steer-by-wire steering system comprising a steering wheel rotation limiting device
A steering system includes a steering wheel rotation limiting device being arranged radially offset to the steering wheel hub and including a base being fixed to the or another non-rotatable component of the steering system and a sliding element. The base includes two opposing end stop surfaces, and the sliding element is axially slidable parallel to the axis of rotation relative to the base and relative to the steering wheel hub between the two opposing end stop surfaces. The sliding element includes a projection that engages a spiral groove formed on a circumferential surface of the steering wheel hub so that rotation of the steering wheel hub causes axial movement of the sliding element, and so that abutment of the sliding element with one of the two end stop surfaces blocks movement of the sliding element and rotation of the steering wheel hub.
1. A steering system for a vehicle, comprising:
a steering wheel hub configured to be connected with a steering wheel, the steering wheel hub being rotatable about an axis of rotation;
a torque feedback device including an electric machine having a rotor and a stator, the rotor being attached to the steering wheel hub so as to be rotatable with the steering wheel hub about the axis of rotation, and the stator being fixed to a non-rotatable component of the steering system; and
a steering wheel rotation limiting device for limiting rotation of the steering wheel hub,
wherein the rotor is an outer rotor and the stator is an inner stator, and
wherein the steering wheel rotation limiting device is arranged radially offset to the steering wheel hub and comprises:
a base being fixed to the or another non-rotatable component of the steering system, the base comprising two opposing end stop surfaces, and
a sliding element being axially slidable parallel to the axis of rotation relative to the base and relative to the steering wheel hub between the two opposing end stop surfaces,
wherein the sliding element comprises a projection that engages a spiral groove formed on a circumferential surface of the steering wheel hub so that rotation of the steering wheel hub causes axial movement of the sliding element, and so that abutment of the sliding element with one of the two end stop surfaces blocks movement of the sliding element and rotation of the steering wheel hub.
2. The steering system according to claim 1 , wherein the base comprises a compartment formed therein that accommodates the sliding element and thereby inhibits radial movement of the sliding element in a direction away from the steering wheel hub and lateral movement of the sliding element transversal to a direction of its axial movement.
3. The steering system according to claim 2 , wherein the base is arranged radially adjacent to the steering wheel hub such that the base and the outer circumferential surface of the steering wheel hub completely enclose the compartment.
4. The steering system according to claim 1 , wherein in a condition in which the sliding element abuts one of the two opposing end stop surfaces, the projection is still spaced from end portions of the spiral groove.
5. The steering system according to claim 1 , wherein at least one of:
(i) the sliding element has a substantially rectangular cross-sectional area, or
(ii) the projection is a spiral ridge.
6. The steering system according to claim 1 , wherein an axial width of the sliding element is adapted in accordance with one or more of the following parameters: a length of the spiral groove, a pitch of the spiral groove, a distance between the two opposing end stop surfaces, and a circumferential length of the steering wheel hub.
7. The steering system according to claim 1 , wherein the steering wheel rotation limiting device is attached to the or the other non-rotatable component of the steering system by screws, bolts, rivets, or an adhesive or is welded to the or the other non-rotatable component of the steering system.
8. The steering system according to claim 1 , wherein the base of the steering wheel rotation limiting device covers an opening in the or the other non-rotatable component that provides access to electrical connections connecting at least one of the electric machine or at least one sensor with an electronic control unit.
9. The steering system according to claim 1 , further comprising a steering system support column that comprises an off-axis section having a first longitudinal axis that is off-set an aligned section having a second longitudinal axis that corresponds to the axis of rotation.
10. The steering system as defined in claim 9 , wherein the off-axis section is integrally connected with the aligned section by a connection portion extending transversally to both the first longitudinal axis and the second longitudinal axis.
11. The steering system according to claim 9 , wherein the aligned section of the steering system support column is the non-rotatable component to which the stator is attached and the off-axis section is the other non-rotatable component to which the base of the steering wheel rotation limiting device is attached.
12. The steering system according to claim 9 , wherein the steering system support column is non-rotatable and is translationally displaceable along its first longitudinal axis.
13. The steering system according to claim 12 , wherein the steering system support column forms an inner member of a tubular telescope arrangement.
14. The steering system according to claim 9 , wherein the steering wheel hub is rotatably mounted on the aligned section, while the off-axis section is axially spaced from the steering wheel hub.
15. The steering system according to claim 9 , wherein the first longitudinal axis of the off-axis section that is off-set is parallel to the axis of rotation.
16. The steering system according to claim 1 , further comprising a first bearing arrangement arranged between a steering system support column of the steering system and the steering wheel hub for enabling rotation of the steering wheel hub relative to the steering system support column,
wherein the steering system support column is provided with an outwardly protruding flange portion that provides a circular ring-shaped first bearing surface for the first bearing arrangement, and
wherein the base of the steering wheel rotation limiting device overlaps the protruding flange portion, and thus the first bearing surface, in an axial direction with respect to the axis of rotation.
17. The steering system according to claim 1 , wherein the torque feedback device is configured to increase the torque feedback level when a minimum distance between the sliding element and one of the two end stop surfaces falls below a predetermined threshold value.