Devices and tooling system for maintenance of dynamic weight management systems on railroad vehicles
Devices and/or tooling systems for performing maintenance of dynamic weight management (DWM) systems on railroad vehicles are provided. In embodiments, the devices may include specialized devices or tools configured for removing and/or installing various DWM components. In embodiments, the removal/installation devices may include a DWM cover plate removal device, a DWM crank and shaft removal device, and/or a DWM bushing maintenance device. In embodiments, the DWM cover plate removal device may be configured to remove a cover plate of a DWM system attached to a frame of a truck assembly of a railroad vehicle, the DWM crank and shaft removal device may be configured to remove a DWM main shaft and/or a DWM chain crank from a DWM system, and the DWM bushing maintenance device may be configured to install and/or remove a frame bushing from and/or into a frame bushing opening within a frame of a DWM system.
1 . A dynamic weight management (DWM) system cover plate removal tool, comprising:
an actuator configured to provide a driving force;
a base coupled to the actuator, wherein the base has one or more key openings configured to receive one or more keys to secure the base to a cover plate of a DWM system attached to a frame of a truck assembly of a railroad vehicle, wherein the base defines a central opening configured to receive a main shaft of the DWM system such that the main shaft of the DWM system is surrounded by the central opening when the main shaft of the DWM system is inserted into the central opening;
at least one mandril disposed within the central opening of the base configured to:
contact, at a distal end of the at least one mandril, the main shaft of the DWM system; and
receive, at a proximal end of the at least one mandril, the driving force from the actuator, wherein the driving force from the actuator causes the at least one mandril to push against the main shaft of the DWM system in a first direction and the base to pull from the main shaft of the DWM system in a second direction opposite the first direction causing the cover plate to separate from the frame of the truck assembly.
2 . The DWM system cover plate removal tool of claim 1 , wherein the actuator includes one or more of:
a hydraulic ram;
a pneumatic actuator;
an electromechanical actuator; and
an electromagnetic actuator.
3 . The DWM system cover plate removal tool of claim 1 , wherein the base includes a section configured to align with a chain crank of the DWM system.
4 . The DWM system cover plate removal tool of claim 1 , wherein the one or more key openings are configured to secure the base to an opening of the cover plate through which the main shaft of the DWM system is disposed during operation of the DWM system.
5 . The DWM system cover plate removal tool of claim 1 , wherein the base is configured to facilitate lifting of the DWM system cover plate removal tool.
6 . The DWM system cover plate removal tool of claim 1 , wherein the at least one mandril includes a first mandril configured to push against the main shaft of the DWM system in the first direction and the base to pull from the main shaft of the DWM system in the second direction opposite the first direction causing the cover plate to separate from the frame of the truck assembly and travel through the main shaft of the DWM system in the second direction to a point less than an end of the main shaft of the DWM system.
7 . The DWM system cover plate removal tool of claim 6 , wherein the at least one mandril is replaceable with another mandril having a longer length than the at least one mandril, wherein replacing the at least one mandril with the another mandril having the longer length includes removing the at least one mandril form the central opening of the base and disposing the another mandril having the longer length within the central opening of the base, wherein the another mandril having the longer length is configured to push against the main shaft of the DWM system in the first direction and the base to pull from the main shaft of the DWM system in the second direction opposite the first direction causing the cover plate to separate from the frame of the truck assembly in the second direction and to completely separate from the main shaft of the DWM system.
8 . A method of removing a cover plate of a dynamic weight management (DWM) system, comprising:
mounting a removal device onto the cover plate of the DWM system attached to a frame of a truck assembly of a railroad vehicle, the removal device including:
an actuator configured to provide a driving force;
a base coupled to the actuator, wherein the base has one or more key openings configured to receive one or more keys to secure the base to the cover plate of the DWM system, wherein the base defines a central opening configured to receive a main shaft of the DWM system such that the main shaft of the DWM system is surrounded by the central opening when the main shaft of the DWM system is inserted into the central opening;
at least one mandril disposed within the central opening of the base configured to:
contact, at a distal end of the at least one mandril, the main shaft of the DWM system; and
receive, at a proximal end of the at least one mandril, the driving force from the actuator; and
activating the removal device, wherein activating the removal device causes the actuator to apply the driving force to cause the at least one mandril to push against the main shaft of the DWM system in a first direction and the base to pull from the main shaft of the DWM system in a second direction opposite the first direction causing the cover plate to separate from the frame of the truck assembly.
9 . The method of claim 8 , wherein the actuator includes one or more of:
a hydraulic ram;
a pneumatic actuator;
an electromechanical actuator; and
an electromagnetic actuator.
10 . The method of claim 8 , wherein the base includes a section configured to align with a chain crank of the DWM system.
11 . The method of claim 8 , wherein the one or more key openings are configured to secure the base to an opening of the cover plate through which the main shaft of the DWM system is disposed during operation of the DWM system.
12 . The method of claim 8 , wherein the base is configured to facilitate lifting of the removal device.
13 . The method of claim 8 , wherein the at least one mandril includes a first mandril configured to push against the main shaft of the DWM system in the first direction and the base to pull from the main shaft of the DWM system in the second direction opposite the first direction causing the cover plate to separate from the frame of the truck assembly and travel through the main shaft of the DWM system in the second direction to a point less than an end of the main shaft of the DWM system.
14 . The method of claim 13 , wherein the at least one mandril is replaceable with another mandril having a longer length than the at least one mandril, wherein replacing the at least one mandril with the another mandril having the longer length includes removing the at least one mandril form the central opening of the base and disposing the another mandril having the longer length within the central opening of the base, wherein the another mandril having the longer length is configured to push against the main shaft of the DWM system in the first direction and the base to pull from the main shaft of the DWM system in the second direction opposite the first direction causing the cover plate to separate from the frame of the truck assembly in the second direction and to completely separate from the main shaft of the DWM system.