IP Library › Granted Patent US 11,806,968
Granted Patent B2
US 11,806,968 · App. 18/049,990 · Granted Nov 7, 2023

Durable glass for vehicle

Inventors: Rosemary Mottsmith (Los Angeles, CA); Michael Pilliod (San Francisco, CA); William S. Sweney (Oakland, CA); Dante Lamastra (San Francisco, CA); Christos Gougoussis (Fremont, CA)
Assignee: Tesla, Inc.
B32B17/10137B32B7/12B32B17/10036B32B17/10899B32B27/08B32B27/30B32B2250/03B32B2250/04B32B2250/05B32B2250/40B32B2307/102B32B2307/4026B32B2307/416B32B2307/558B32B2307/72B32B2315/08B32B2371/00B32B2605/006
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Quick Facts
Patent No.
US 11,806,968
App. No.
18/049,990
Granted
Nov 7, 2023
Kind
B2
Abstract

A multilayer glass stack for a vehicle windshield with improved durability is described. The multilayer glass stack includes an external-facing glass layer, an internal-facing glass layer, and an adhesive interlayer positioned between the external-facing and internal-facing glass layers. The external-facing glass layer may include borosilicate and/or does not include soda lime glass. Methods of manufacturing the multilayer glass stack are also described.

Claims (36)

1. A method of manufacturing a multilayer glass stack, comprising:

forming an external-facing glass layer comprising borosilicate; and

adhering the external-facing glass layer to an internal-facing glass layer with an adhesive interlayer comprising an adhesive to form a multilayer glass stack;

wherein the multilayer glass stack comprises a viewing area comprising an optical distortion of at most 250 millidiopters, and

wherein the multilayer glass stack has at most a 10% chance of failure with an impact of 2 J.

2. The method of claim 1 , further comprising shaping the multiplayer glass stack to fit into a vehicle windshield frame, wherein the multilayer glass stack is a vehicle windshield.

3. The method of claim 2 , wherein the vehicle windshield is selected from the group consisting of a front windshield, a side windshield, a back windshield, a top windshield, and combinations thereof.

4. The method of claim 2 , wherein the vehicle windshield is shaped to comprise a curvilinear shape.

5. The method of claim 2 , wherein the vehicle windshield is configured to break into pieces which comply with a governmental safety guideline.

6. The method of claim 1 , wherein the multilayer glass stack comprises a viewing area comprising an optical distortion of at most about 200 millidiopters.

7. The method of claim 1 , wherein the multilayer glass stack has at most a 10% chance of failure with an impact of 2.5 J.

8. The method of claim 1 , wherein the multilayer glass stack has an area density of about 7.5 kg/m 2 to about 10 kg/m 2 .

9. The method of claim 1 , wherein forming the external-facing glass layer comprises shaping the external-facing glass layer to fit into a vehicle windshield frame, wherein the multilayer glass stack is a vehicle windshield.

10. The method of claim 1 , wherein the external-facing glass layer has at most a 10% chance of failure with an impact of 2 J.

11. The method of claim 1 , wherein the external-facing glass layer has a thickness of about 2 mm to about 5 mm.

12. The method of claim 1 , wherein the external-facing glass layer is an outermost layer of the multilayer glass stack.

13. The method of claim 1 , wherein the external-facing glass layer is shatter resistant or shatterproof.

14. The method of claim 1 , wherein the external-facing glass layer resistant to crack initiation and crack propagation.

15. The method of claim 1 , wherein the external-facing glass layer does not comprise soda lime glass.

16. The method of claim 1 , wherein the internal-facing glass layer comprises a material selected from the group consisting of aluminosilicate, tempered glass, and combinations thereof.

17. The method of claim 1 , wherein the internal-facing glass layer has a thickness of about 0.5 mm to about 1.1 mm.

18. The method of claim 1 , wherein the internal-facing glass layer is an outermost layer of the multilayer glass stack.

19. The method of claim 1 , wherein a thickness ratio of the external-facing glass layer:internal-facing glass layer is greater than 1:1.

20. The method of claim 19 , wherein the thickness ratio of the external-facing glass layer:internal-facing glass layer is greater than 1:1 to about 10:1.

21. The method of claim 1 , wherein the adhesive interlayer has energy absorptive properties.

22. The method of claim 1 , wherein the adhesive interlayer has a glass transition temperature of about 6° C. to about 10° C.

23. The method of claim 1 , wherein the adhesive interlayer comprises multiple layers.

24. The method of claim 1 , wherein the adhesive comprises a polyvinyl ether (PVE).

25. The method of claim 1 , wherein the multilayer glass stack further comprises at least one additional layer, wherein the at least one additional layer is selected from the group consisting of a light absorbing layer, a light reflecting layer, an acoustic dampening layer, and combinations thereof.

26. The method of claim 25 , wherein the at least one additional layer comprises a light absorbing layer, and the light absorbing layer comprises a tint material.

27. The method of claim 1 , wherein the multilayer glass stack further comprises an element selected from the group consisting of a camera, a sensor, a heating element, a waveguide, an incoupling optical element, an outcoupling optical element, a light injection device, and combinations thereof.

28. The method of claim 1 , further comprising positioning the multilayer glass stack into a vehicle frame of a vehicle.

29. The method of claim 28 , wherein the vehicle further comprises an electric motor.

30. The method of claim 28 , further comprising positioning a camera to face the internal-facing glass layer of the multilayer glass stack.

31. The method of claim 28 , wherein the camera is positioned to view through the viewing area.

32. The method of claim 1 , wherein the adhesive layer does not comprise a decoration.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2022
From: MOTTSMITH, ROSEMARY; PILLIOD, MICHAEL; SWENEY, WILLIAM S.; LAMASTRA, DANTE; GOUGOUSSIS, CHRISTOS
To: TESLA, INC.
Reel/Frame 061563/0175 →
Continuity (3)
Division 16952910 · Nov 19, 2020
Provisional Application 62938776 · Nov 21, 2019
Related Publication 20230065805A1 · Mar 2, 2023
Cited By (1)
US 12,343,960