Hot-spinning formation method for large-diameter titanium alloy cylindrical parts
A hot-spinning formation method for large-diameter titanium alloy cylindrical parts. A workblank is placed in a resistance furnace to heated to 600-650° C., is maintained at this temperature for 0.5-1 h and is then taken out of the resistance furnace; after the workblank is heated, the inner diameter of the workblank becomes larger; the heated workblank is installed on a mandrel, and spinning is started when a maximum clearance between the workblank and the mandrel is less than 0.5 mm; the mandrel and the spinning rollers do not need to be preheated, and a multi-pass spinning process is adopted, such that the workblank can deform more uniformly. A vertical spinning lathe is used for spinning, the mandrel is easy to change, and the workblank is easy to assemble and disassemble.
1. A hot-spinning formation method for large-diameter titanium alloy cylindrical parts, wherein a to-be-machined workblank ( 3 ) is placed in a resistance furnace to be heated to 600-650° C., and is taken out of the resistance furnace after being maintained at this temperature for 0.5-1 h; the heated workblank ( 3 ) is disposed around a mandrel ( 2 ), and spinning is started when a maximum clearance between the workblank ( 3 ) and the mandrel ( 2 ) is less than 0.5 mm; after the spinning is ended, the workblank ( 3 ) is lifted by a pneumatic jack cylinder ( 5 ) to be removed from the mandrel, and when lifted to a designated position, the workblank ( 3 ) is completely removed from the mandrel, such that a titanium alloy cylindrical part is obtained; the hot-spinning formation method specifically comprises:
Step 1: installing the mandrel ( 2 ) on a spinning lathe workbench ( 6 );
Step 2: starting the pneumatic jack cylinder ( 5 ), and enabling the pneumatic jack cylinder ( 5 ) to return to a working position;
Step 3: placing the workblank ( 3 ) in the resistance furnace, heating the workblank ( 3 ) in the resistance furnace to 600-650° C., maintaining the workblank ( 3 ) at this temperature for 0.5-1 h, and then taking the workblank ( 3 ) out of the resistance furnace;
Step 4: disposing the heated workblank ( 3 ), which is discharged out of the resistance furnace, around the mandrel ( 2 ), and clamping a lower end of the workblank ( 3 ) in a groove in the pneumatic jack cylinder ( 5 );
Step 5: when the heated workblank ( 3 ) shrinks to clamp the mandrel ( 2 ), starting spinning, and during the spinning process, enabling spinning rollers ( 4 ) to move downwards;
Step 6: according to different passes of the spinning, repeating Step 5 in each pass of the spinning; and
Step 7: when the spinning is ended, lifting, by the pneumatic jack cylinder ( 5 ), the workblank ( 3 ) to be removed from the mandrel, and when the workblank ( 3 ) is lifted to the designated position, completely removing the workblank ( 3 ) from the mandrel, such that the titanium alloy cylindrical part is obtained;
a rotational speed of the mandrel ( 2 ) is 20-40rad/min, a feed ratio is 2-4 mm/rad, and a reduction of each pass is 4-8 mm; an outer diameter of the workblank ( 3 ) is not less than 3 m.
2. The hot-spinning formation method for large-diameter titanium alloy cylindrical parts according to claim 1 , wherein the workblank ( 3 ) is in transitional fit with the mandrel ( 2 ), and a clearance between the workblank ( 3 ) and the mandrel ( 2 ) is less than or equal to 0.5 mm.
3. The hot-spinning formation method for large-diameter titanium alloy cylindrical parts according to claim 1 , wherein the number of the spinning rollers ( 4 ) is two, and the two spinning rollers ( 4 ) are distributed on the spinning lathe workbench ( 6 ) in a bilaterally symmetrical manner.
4. The hot-spinning formation method for large-diameter titanium alloy cylindrical parts according to claim 1 , wherein a surface of the mandrel ( 2 ) is coated with a layer of molybdenum disulfide oil, water-based graphite, or a glass lubricating protectant.
5. The hot-spinning formation method for large-diameter titanium alloy cylindrical parts according to claim 1 , wherein lifting rings ( 1 ) are disposed at a top end of the mandrel ( 2 ).
6. The hot-spinning formation method for large-diameter titanium alloy cylindrical parts according to claim 1 , wherein the mandrel ( 2 ) is made of H13 hot work die steel, K403 high-temperature alloy, or 4Cr5MoSiV1.
7. The hot-spinning formation method for large-diameter titanium alloy cylindrical parts according to claim 1 , wherein the spinning rollers ( 4 ) are made of H13 hot work die steel, W18Cr4V high-speed steel, or 4Cr5MoSiV1.