IP Library Granted Patent US 11,691,746
Granted Patent B2
US 11,691,746 · App. 18/064,160 · Granted Jul 4, 2023

Aircraft propulsion unit

Inventors: Jonathan Wagner (Belmont, CA); Bradley Landseadel (Gilbert, AZ); Joey Milia (Palo Alto, CA); Scott MacAfee (Santa Cruz, CA); Martin van der Geest (Santa Cruz, CA)
Assignee: Joby Aero, Inc.
B64D27/24B64D33/08
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Quick Facts
Patent No.
US 11,691,746
App. No.
18/064,160
Granted
Jul 4, 2023
Kind
B2
Abstract

An aircraft propulsion unit includes an electric motor, at least one accessory unit used for operating the electric motor, an inverter module, the inverter module including a plurality of inverters for powering the electric motor and the at least one accessory unit, and a cooling system coupled to the electric motor and the inverter module, the cooling system comprising a coolant path for circulating a coolant through or adjacent to the electric motor and the at least one accessory unit.

Claims (31)

1. 1. An aircraft propulsion unit, comprising:

an electric motor;

at least one accessory unit used for operating the electric motor;

an inverter module, the inverter module including a plurality of inverters for powering the electric motor and the at least one accessory unit, the inverter module including an inverter module housing having a first region and a second region that is separated from the first region, the first region and the second region including redundant inverters; and

a cooling system coupled to the electric motor and the inverter module, the cooling system comprising a coolant path for circulating a coolant through or adjacent to the electric motor and the inverter module.

2. The aircraft propulsion unit of claim 1 , in the inverter module is at least partly nested in the electric motor.

3. The aircraft propulsion unit of claim 1 , wherein the inverter module comprises one or more cold plates for transferring heat from the plurality of inverters to the coolant in the coolant path.

4. The aircraft propulsion unit of claim 1 , wherein the at least one accessory unit comprises a pump for circulating the coolant through the coolant path.

5. The aircraft propulsion unit of claim 4 , wherein the cooling system includes a radiator and the pump includes a fan for blowing air through the radiator.

6. The aircraft propulsion unit of claim 1 , wherein the at least one accessory unit comprises a tilt mechanism for tilting the aircraft propulsion unit between a vertical flight configuration and a horizontal flight configuration.

7. The aircraft propulsion unit of claim 6 wherein the cooling system includes a radiator, airflow through the radiator being greater in use when the aircraft propulsion unit is in the vertical flight configuration than when the aircraft propulsion unit is in the horizontal flight configuration.

8. The aircraft propulsion unit of claim 1 , wherein the at least one accessory unit comprises a blade pitching mechanism to adjust the pitch of a rotor blade.

9. The aircraft propulsion unit of claim 1 , wherein the inverter module housing includes cooling fins for transferring heat from the inverter module.

10. The aircraft propulsion unit of claim 1 , wherein the first and second regions are separated by a firewall.

11. The aircraft propulsion unit of claim 1 , wherein the motor comprises a stator and a rotor arranged around an axis of rotation of the motor, the inverter module being located inward of the stator and the rotor, wherein the inverter module comprises a plurality of circuit boards, the plurality of circuit boards being in a stacked configuration perpendicular to the axis of rotation of the motor.

12. An aircraft, comprising:

a fuselage;

one or more thrust-generating units; and

one or more propulsion units for driving the thrust-generating units, each propulsion unit comprising:

an electric motor;

at least one accessory unit used for operating the electric motor;

an inverter module, the inverter module including a plurality of inverters for powering the electric motor and the at least one accessory unit, the inverter module including an inverter module housing having a first region and a second region that is separated from the first region, the first region and the second region including redundant inverters; and

a cooling system coupled to the electric motor and the inverter module, the cooling system comprising a coolant path for circulating a coolant through or adjacent to the electric motor and the inverter module.

13. The aircraft of claim 12 , wherein the inverter module is at least partly nested in the electric motor.

14. The aircraft of claim 12 , wherein the at least one accessory unit comprise a tilt mechanism. for tilting the aircraft propulsion unit between a vertical flight configuration and a horizontal flight configuration and the cooling system includes a radiator, airflow through the radiator being greater in use when the aircraft propulsion unit is in the vertical flight configuration than when the aircraft propulsion unit is in the horizontal flight configuration.

15. The aircraft of claim 12 , wherein the at least one accessory unit comprise a tilt mechanism. for tilting the aircraft propulsion unit between a vertical flight configuration and a horizontal flight configuration and a blade pitching mechanism to adjust the pitch of a rotor blade.

16. The aircraft of claim 12 , wherein the first and second regions are separated by a firewall.

17. The aircraft of claim 12 , wherein the inverter module comprises one or more cold plates for transferring heat from the plurality of inverters to the coolant in the coolant path.

18. The aircraft of claim 12 , wherein the at least one accessory unit comprises a pump for circulating the coolant through the coolant path.

19. The aircraft of claim 12 , wherein the inverter module housing includes cooling fins for transferring heat from the inverter module.

20. The aircraft of claim 12 , wherein the motor comprises a stator and a rotor arranged around an axis of rotation of the motor, the inverter module being located inward of the stator and the rotor, wherein the inverter module comprises a plurality of circuit boards, the plurality of circuit boards being in a stacked configuration perpendicular to the axis of rotation of the motor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2022
From: WAGNER, JONATHAN; LANDSEADEL, BRADLEY; MILIA, JOEY; MACAFEE, SCOTT; VAN DER GEEST, MARTIN
To: JOBY AERO, INC.
Reel/Frame 062046/0488 →
Continuity (3)
Continuation 17650458 · Feb 9, 2022
Provisional Application 63147560 · Feb 9, 2021
Related Publication 20230107180A1 · Apr 6, 2023