IP Library › Granted Patent US 12,476,160
Granted Patent B2
US 12,476,160 · App. 18/067,060 · Granted Nov 18, 2025

Semiconductor package and method of fabricating the same

Inventors: Jiyoung Park (Suwon-si, KR); Yeongkwon Ko (Suwon-si, KR); Hosin Song (Suwon-si, KR)
Assignee: Samsung Electronics Co., Ltd.
H01L23/3128H01L21/568H01L23/3135H01L23/49822H01L24/24H01L25/105H01L24/16H01L24/32H01L24/73H01L2224/16227H01L2224/24101H01L2224/24155H01L2224/244H01L2224/245H01L2224/24991H01L2224/24996H01L2224/32225H01L2224/73204H01L2225/1035H01L2225/1058H01L2924/01029H01L2924/0105
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Quick Facts
Patent No.
US 12,476,160
App. No.
18/067,060
Granted
Nov 18, 2025
Kind
B2
Abstract

A semiconductor package includes a semiconductor chip on a redistribution substrate and including a body, a chip pad on the body, and a pillar on the chip pad, a connection substrate including base layers and a lower pad on a bottom surface of a lowermost one of the base layers, a first passivation layer between the semiconductor chip and the redistribution substrate, and a dielectric layer between the redistribution substrate and the connection substrate. The first passivation layer and the dielectric layer include different materials from each other. A bottom surface of the pillar, a bottom surface of the first passivation layer, a bottom surface of a molding layer, a bottom surface of the lower pad, and a bottom surface of the dielectric layer are coplanar with each other.

Claims (50)

1 . A semiconductor package, comprising:

a redistribution substrate;

a semiconductor chip on the redistribution substrate, the semiconductor chip including a body, a chip pad on a bottom surface of the body, and a pillar on a bottom surface of the chip pad;

a connection substrate on the redistribution substrate and surrounding the semiconductor chip, the connection substrate including base layers and a lower pad on a bottom surface of a lowermost one of the base layers;

a first passivation layer between the semiconductor chip and the redistribution substrate, the first passivation layer covering a side surface of the pillar;

a molding layer at least partially covering the semiconductor chip, the connection substrate, and the redistribution substrate; and

a dielectric layer between the redistribution substrate and the connection substrate, the dielectric layer covering a side surface of the lower pad,

wherein the first passivation layer and the dielectric layer include different materials from each other, and

wherein a bottom surface of the pillar, a bottom surface of the first passivation layer, a bottom surface of the molding layer, a bottom surface of the lower pad, and a bottom surface of the dielectric layer are coplanar with each other.

2 . The semiconductor package of claim 1 , wherein the pillar includes copper (Cu) and/or tin (Sn).

3 . The semiconductor package of claim 1 , wherein the connection substrate includes:

an upper pad on a top surface of an uppermost one of the base layers;

a via that penetrates at least one of the base layers; and

a wire pattern between the base layers and coupled to the via.

4 . The semiconductor package of claim 3 , wherein

the upper pad and the lower pad include copper, and

the bottom surface of the lower pad protrudes a thickness of about 3 μm to about 10 μm from the bottom surface of the lowermost one of the base layers.

5 . The semiconductor package of claim 1 , wherein the first passivation layer includes at least one selected from a non-conductive film (NCF), a non-conductive paste (NCP), a B-stage under-fill, a capillary under-fill, a fluxing under-fill, and a hybrid under-fill.

6 . The semiconductor package of claim 1 , wherein the dielectric layer includes a photo-imageable dielectric (PID) material,

wherein the photo-imageable dielectric material includes at least one selected from photosensitive polyimide, polybenzoxazole, phenolic polymers, and benzocyclobutene polymers.

7 . The semiconductor package of claim 1 , wherein

the redistribution substrate includes redistribution dielectric layers and redistribution patterns, and

the lower pad and the pillar are in contact with an uppermost one of the redistribution patterns.

8 . The semiconductor package of claim 1 , further comprising a second passivation layer between the body and the first passivation layer, the second passivation layer at least partially covering a side surface of the chip pad,

wherein a bottom surface of the second passivation layer is at a vertical level the same as or higher than a vertical level of the bottom surface of the chip pad.

9 . The semiconductor package of claim 1 , wherein

a thickness of the chip pad is in a range of about 1 μm to about 4 μm, and

a thickness of the pillar is in a range of about 3 μm to about 40 μm.

10 . The semiconductor package of claim 1 , wherein the molding layer is in a space between the semiconductor chip and the connection substrate and is absent in a space between the semiconductor chip and the redistribution substrate.

11 . The semiconductor package of claim 1 , wherein a top surface of the first passivation layer is at a vertical level the same as or higher than a vertical level of the bottom surface of the chip pad.

12 . A semiconductor package, comprising:

a first semiconductor package; and

a second semiconductor package on the first semiconductor package,

wherein the first semiconductor package includes:

a first redistribution substrate;

a first semiconductor chip on the first redistribution substrate, the first semiconductor chip including a body that includes a first surface adjacent the first redistribution substrate and an opposite second surface, a chip pad on the first surface of the body, a first passivation layer at least partially covering the first surface of the body and a side surface of the chip pad, and a pillar below the chip pad;

a second passivation layer between the first semiconductor chip and the first redistribution substrate, the second passivation layer covering a side surface of the pillar;

a connection substrate on the first redistribution substrate, the connection substrate surrounding the first semiconductor chip;

a first molding layer at least partially covering the first semiconductor chip, the connection substrate, and the first redistribution substrate; and

a second redistribution substrate on the first molding layer,

wherein the second semiconductor package includes:

a package substrate on the second redistribution substrate;

a second semiconductor chip on the package substrate; and

a second molding layer at least partially covering the package substrate and the second semiconductor chip,

wherein a thickness of the first passivation layer is less than a thickness of the second passivation layer, and

wherein the first passivation layer and the second passivation layer include different materials from each other.

13 . The semiconductor package of claim 12 , wherein

the connection substrate includes a lower pad protruding from a bottom surface of the connection substrate, and

the first molding layer extends between a top surface of the first redistribution substrate and the bottom surface of the connection substrate, the first molding layer covering a side surface of the lower pad.

14 . The semiconductor package of claim 12 , wherein a bottom surface of the pillar, a bottom surface of the second passivation layer, and a bottom surface of the first molding layer are coplanar with each other.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 16, 2022
From: PARK, JIYOUNG; KO, YEONGKWON; SONG, HOSIN
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 062125/0235 →
Priority Claims (1)
KR 10-2022-0066933 · May 31, 2022 · national
Continuity (1)
Related Publication 20230386949A1 · Nov 30, 2023
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