IP Library Granted Patent US 12,278,522
Granted Patent B2
US 12,278,522 · App. 18/069,684 · Granted Apr 15, 2025

Welding of a stack of laminations for a rotor

Inventors: Christoph Wieczorek (Erlangen, DE); Carsten Siepker (Erlangen, DE); Florian Volkmuth (Erlangen, DE); David Förster (Erlangen, DE); Christoph Englert (Erlangen, DE); Nikolas Seubert (Erlangen, DE); Sebastian Beetz (Erlangen, DE)
Assignee: Valeo eAutomotive Germany GmbH
H02K1/28H02K1/24H02K15/022H02K2215/00
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Quick Facts
Patent No.
US 12,278,522
App. No.
18/069,684
Granted
Apr 15, 2025
Kind
B2
Abstract

A rotor for a rotary electric machine includes a rotor shaft configured to rotate around an axis of rotation, a rotor body formed of a stack of laminations having a plurality of teeth projecting radially and being configured to be mounted coaxially on the rotor shaft. A field coil is wound around each tooth of the plurality of teeth. At least one tooth of the plurality of teeth includes at least one weld seam on a lateral face of the corresponding tooth, the lateral face extending radially and axially along the axis of rotation.

Claims (21)

1. A rotor for a rotary electric machine, the rotor comprising:

a rotor shaft configured to rotate around an axis of rotation;

a rotor body formed of a stack of laminations and having a plurality of teeth projecting radially, the rotor body being configured to be mounted coaxially on the rotor shaft; and

a field coil wound around each tooth of the plurality of teeth,

wherein at least one tooth of the plurality of teeth comprises at least one weld seam on a lateral face of the corresponding tooth, the lateral face extending radially and axially along the axis of rotation,

wherein the at least one weld seam is substantially straight, and

wherein the at least one weld seam extends substantially along a diagonal of the corresponding lateral face of the corresponding tooth of the plurality of teeth.

2. The rotor as claimed in claim 1 , wherein the at least one weld seam extends both axially and radially on the corresponding lateral face of the corresponding tooth of the plurality of teeth.

3. The rotor as claimed in claim 2 , wherein the at least one weld seam comprises a plurality of weld seams on the corresponding lateral face of the corresponding tooth of the plurality of teeth, the plurality of weld seams being distributed over the corresponding lateral face.

4. The rotor as claimed in claim 1 , wherein the at least one weld seam comprises a plurality of weld seams on the corresponding lateral face of the corresponding tooth of the plurality of teeth, the plurality of weld seams being distributed over the corresponding lateral face.

5. The rotor as claimed in claim 1 , wherein the at least one weld seam extends substantially over an axial length of the rotor body on the corresponding lateral face of the corresponding tooth of the plurality of teeth.

6. The rotor as claimed in claim 1 , wherein at least one tooth of the plurality of teeth has at least one weld seam on both of two opposite lateral faces of the corresponding tooth of the plurality of teeth.

7. The rotor as claimed in claim 6 , wherein each of the at least one weld seam, respectively on each one of the two opposite lateral faces of the corresponding tooth of the plurality of teeth, are symmetrical with respect to a mirror plane substantially in a middle radial length of the corresponding tooth.

8. The rotor as claimed in claim 1 , wherein each tooth of the plurality of teeth has the at least one weld seam on the corresponding lateral face of the corresponding tooth.

9. A method for producing the rotor as claimed in claim 1 , the method comprising the following successive steps:

welding the at last one weld seam on the plurality of teeth;

mounting the rotor body coaxially on the rotor shaft by press-fitting.

10. A rotary electric machine for an electric or a hybrid vehicle, the rotary electric machine comprising the rotor according to claim 1 .

11. The rotor as claimed in claim 1 , wherein the at least one weld seam extends substantially over an axial length of the rotor body on the corresponding lateral face of the corresponding tooth of the plurality of teeth.

12. The rotor as claimed in claim 1 , wherein at least one tooth of the plurality of teeth has at least one weld seam on both of two opposite lateral faces of the corresponding tooth of the plurality of teeth.

13. The rotor as claimed in claim 1 , wherein each tooth of the plurality of teeth has the at least one weld seam on the corresponding lateral face of the corresponding tooth.

Assignments (2)
CHANGE OF NAME Recorded Jul 22, 2026
From: VALEO EAUTOMOTIVE GERMANY GMBH; VALEO SIEMENS EAUTOMOTIVE GERMANY GMBH; SIEMENS AUTOMOTIVE EPOWERTRAIN SYSTEMS GMBH; BLITZ E16-802 GMBH
To: VALEO ELECTRIFICATION
Reel/Frame 076028/0968 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 27, 2025
From: WIECZOREK, CHRISTOPH; SIEPKER, CARSTEN; VOLKMUTH, FLORIAN; FÖRSTER, DAVID; ENGLERT, CHRISTOPH; SEUBERT, NIKOLAS; BEETZ, SEBASTIAN
To: VALEO EAUTOMOTIVE GERMANY GMBH
Reel/Frame 070021/0563 →
Priority Claims (1)
EP 21217467 · Dec 23, 2021 · regional
Continuity (1)
Related Publication 20230208226A1 · Jun 29, 2023
References Cited (3)
US 4687960A · Frister · 1987 [cited by examiner]
US 20200251940A1 · Seguchi · 2020 [cited by examiner]
CN 204794415U · 2015 [cited by examiner]