IP Library › Granted Patent US 11,968,794
Granted Patent B2
US 11,968,794 · App. 18/075,012 · Granted Apr 23, 2024

Glass-based articles having crack resistant stress profiles

Inventors: Kameron Isaiah Chambliss (Corning, NY); Benedict Osobomen Egboiyi (Horseheads, NY); Kevin Barry Reiman (Horseheads, NY); Vitor Marino Schneider (Painted Post, NY)
Assignee: CORNING INCORPORATED
H05K5/03C03B27/012C03C3/097C03C4/18C03C21/002C03C23/007H05K5/0017H05K5/0086C03C3/083C03C2204/00
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Quick Facts
Patent No.
US 11,968,794
App. No.
18/075,012
Granted
Apr 23, 2024
Kind
B2
Abstract

Glass-based articles are disclosed having a thickness in a range of from about 0.2 mm to about 4.0 mm, a first compressive stress layer extending from a first surface of the glass-based article to a first depth of compression that is in a range of from about 5% to about 20% of the thickness, a second compressive stress layer extending from a second surface of the glass-based article to a second depth of compression that is in a range of from about 5% to about 20% of the thickness, wherein the second surface is opposite the first surface, and a central region extending from the first depth of compression to the second depth of compression and having a maximum tensile stress in a range of from about 0.5 MPa to about 20 MPa. Electronic devices comprising the glass-based articles and methods of making glass-based articles are also disclosed.

Claims (54)

1. A glass-based article, comprising:

a thickness in a range of from greater than 500 microns to less than or equal to 2.0 mm;

a compressive stress layer extending from a surface of the glass-based article to a depth of compression (DOC) in range of from greater than or equal to 13% to less than or equal to 20% of the thickness;

a spike extending from the surface of the glass-based article to a spike depth (DOLsp) that is less than the DOC; and

a central region having a maximum tensile stress in a range of greater than or equal to 0.5 MPa to less than or equal to 20 MPa,

wherein there is a compressive stress at the surface of the glass-based article of greater than or equal to 300 MPa, and

wherein the glass-based article is formed of a glass composition comprising from greater than 0 mol % to less than or equal to 20 mol % R 2 O, R 2 O being the total amount of alkali metal oxides in the composition.

2. The glass-based article of claim 1 , wherein the glass-based article is chemically strengthened.

3. The glass-based article of claim 1 , wherein the compressive stress is in a range from greater than or equal to 300 MPa to less than or equal to 800 MPa.

4. The glass-based article of claim 1 , wherein the depth of compression (DOC) is in a range of from greater than or equal to 15% to less than or equal to 20% of the thickness.

5. The glass-based article of claim 1 , wherein the glass composition is an alkali aluminosilicate glass.

6. The glass-based article of claim 1 , wherein the glass composition is a lithium aluminosilicate glass.

7. The glass-based article of claim 6 , wherein the lithium aluminosilicate glass comprises Li 2 O in a range from greater than 0 mol % to less than or equal to 20 mol %.

8. The glass-based article of claim 6 , wherein the lithium aluminosilicate glass comprises Li 2 O in a range from greater than 0 mol % to less than or equal to 15 mol %.

9. The glass-based article of claim 6 , wherein the lithium aluminosilicate glass is formed from a composition wherein R 2 O (mol %)/Al 2 O 3 (mol %)<2, where R 2 O═Li 2 O+Na 2 O.

10. The glass-based article of claim 1 , wherein the glass composition comprises:

from greater than or equal to 40 mol % to less than or equal to 80 mol % SiO 2 ;

from greater than or equal to 10 mol % to less than or equal to 30 mol % Al 2 O 3 ;

from greater than 0 mol % to less than or equal to 10 mol % B 2 O 3 ; and

from greater than 0 mol % to less than or equal to 15 mol % RO,

wherein RO is the total amount of alkaline earth metal oxides in the composition.

11. The glass-based article of claim 10 , wherein the glass composition comprises from greater than or equal to 14 mol % to less than or equal to 18 mol % R 2 O.

12. The glass-based article of claim 10 , wherein the glass composition comprises from greater than 0 mol % to less than or equal to 6 mol % RO.

13. The glass-based article of claim 10 , wherein the glass composition comprises:

from greater than or equal to 50 mol % to less than or equal to 65 mol % SiO 2 ;

from greater than or equal to 15 mol % to less than or equal to 30 mol % Al 2 O 3 ;

from greater than or equal to 2 mol % to less than or equal to 8 mol % B 2 O 3 ;

from greater than or equal to 14 mol % to less than or equal to 18 mol % R 2 O; and

from greater than 0 mol % to less than or equal to 6 mol % RO.

14. The glass-based article of claim 13 , wherein the glass composition comprises from greater than 0 mol % to less than or equal to 15 mol % Li 2 O.

15. The glass-based article of claim 1 , wherein the glass-based article comprises a 2.5 D shape.

16. The glass-based article of claim 1 , wherein the glass-based article comprises a 3D shape.

17. The glass-based article of claim 1 , wherein the thickness in a range of from greater than 500 microns to less than or equal to 800 microns.

18. The glass-based article of claim 1 , wherein:

the surface is a first surface of the glass-based article,

the compressive stress layer is a first compressive stress layer extending from the first surface,

the depth of compression (DOC) is a first depth of compression (DOC1);

the spike is a first spike extending from the first surface of the glass-based article,

the spike depth (DOLsp) a first spike depth (DOL1sp), and

the glass-based article further comprises:

a second compressive stress layer extending from a second surface of the glass-based article to a second depth of compression (DOC2), wherein the second surface is opposite the first surface; and

a second spike extending from the second surface of the glass-based article to a second spike depth (DOL2sp) that is less than DOC2.

19. A consumer electronic device, comprising:

a housing;

electrical components provided at least partially internal to the housing, the electrical components including at least a controller, a memory, and a display, the display being provided at or adjacent to a front surface of the housing; and

a cover article disposed at or over the front surface of the housing and over the display,

wherein at least a portion of one of the cover article and/or the housing comprises the glass-based article of claim 1 .

20. A method of making a glass-based article, the method comprising:

chemically strengthening a glass-based substrate having a thickness in a range of from greater than 500 microns to less than or equal to 2.0 mm to provide the glass-based article comprising:

a compressive stress layer extending from a surface of the glass-based article to a depth of compression (DOC) in range of from greater than or equal to 13% to less than or equal to 20% of the thickness,

a spike extending from the surface of the glass-based article to a spike depth (DOLsp) that is less than the DOC; and

continuing the strengthening until a central region of the glass-based article comprises a tensile stress in a range of from greater than or equal to 0.5 MPa to less than or equal to 20 MPa,

wherein there is a compressive stress at the surface of greater than or equal to 300 MPa, and

wherein the glass-based article is formed of a glass composition comprising from greater than 0 mol % to less than or equal to 20 mol % R 2 O, R 2 O being the total amount of alkali metal oxides in the composition.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 10, 2023
From: CHAMBLISS, KAMERON ISAIAH; EGBOIYI, BENEDICT OSOBOMEN; REIMAN, KEVIN BARRY; SCHNEIDER, VITOR MARINO
To: CORNING INCORPORATED
Reel/Frame 063595/0979 →
Continuity (3)
Division 16146214 · Sep 28, 2018
Provisional Application 62567461 · Oct 3, 2017
Related Publication 20230099956A1 · Mar 30, 2023