IP Library › Granted Patent US 12,592,357
Granted Patent B2
US 12,592,357 · App. 18/078,828 · Granted Mar 31, 2026

System and method for multi-beam electron microscopy using a detector array

Inventors: Xinrong Jiang (Palo Alto, CA); Youfei Jiang (Milpitas, CA); Amir Azordegan (Santa Clara, CA)
Assignee: KLA Corporation
H01J37/244H01J37/28H01J2237/2443H01J2237/24475H01J2237/2448
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Quick Facts
Patent No.
US 12,592,357
App. No.
18/078,828
Granted
Mar 31, 2026
Kind
B2
Abstract

A system and method of an electron multi-beam imaging system is disclosed. The system may include an imaging sub-system. The imaging sub-system may include one or more electron beam sources configured to generate a plurality of beamlets to simultaneously probe a plurality of measurement regions on a sample. The imaging sub-system may further include one or more electron optics configured to adjust the plurality of beamlets. The imaging sub-system may further include a detector array, where the detector array includes a plurality of detectors configured to detect electrons emanating from a measurement region of the sample. For the system and method, each detector may include a pass-through channel configured for receiving a beamlet of the plurality of beamlets.

Claims (35)

1 . An electron multi-beam imaging system comprising:

an imaging sub-system comprising:

one or more electron beam sources configured to generate a plurality of beamlets to simultaneously probe a plurality of measurement regions on a sample;

one or more electron optics configured to adjust the plurality of beamlets; and

a detector array, wherein the detector array comprises a plurality of detectors, wherein each detector of the detector array includes a pass-through channel, wherein a respective pass-through channel is configured to receive a respective beamlet of the plurality of beamlets to the sample wherein each detector is configured to detect electrons emanating from a measurement region of the sample, wherein the detector array is actuatable between a first position and a second position, wherein the first position comprises a detecting position configured for detecting backscattered electrons emanating from the sample, wherein the second position comprises a retracted position.

2 . The electron multi-beam imaging system of claim 1 , wherein the electrons comprise backscattered electrons.

3 . The electron multi-beam imaging system of claim 1 , wherein the detector array is configured to be disposed between the one or more electron optics and the sample.

4 . The electron multi-beam imaging system of claim 1 , wherein the imaging sub-system is configured to detect secondary electrons using a secondary detector when the detector array is in the retracted position.

5 . The electron multi-beam imaging system of claim 1 , wherein the plurality of detectors are coplanar.

6 . The electron multi-beam imaging system of claim 1 , wherein each detector comprises a recess facing the sample.

7 . The electron multi-beam imaging system of claim 1 , wherein each detector comprises an active layer.

8 . The electron multi-beam imaging system of claim 7 , wherein the active layer comprises at least one of an n-type or a p-type material.

9 . The electron multi-beam imaging system of claim 8 , wherein the active layer comprises an aluminum coating layer.

10 . The electron multi-beam imaging system of claim 7 , wherein the active layer comprises a substrate layer, a p-type layer, and an n-type layer.

11 . The electron multi-beam imaging system of claim 7 , wherein the active layer comprises a cylindrical shape configured to be aligned with the beamlet when in a detecting position.

12 . The electron multi-beam imaging system of claim 11 , wherein the cylindrical shape is adjacent a cap on an end of the cylindrical shape, wherein the cap comprises the pass-through channel.

13 . The electron multi-beam imaging system of claim 11 , wherein the cylindrical shape comprises a scintillator layer.

14 . The electron multi-beam imaging system of claim 13 , wherein the scintillator layer comprises a distal end region and an inner cylindrical surface region.

15 . The electron multi-beam imaging system of claim 13 , wherein the detector further comprises a photocathode element.

16 . The electron multi-beam imaging system of claim 1 , wherein the detector comprises a capacitive sensor head configured to at least one of sense or control a position of the detector array relative to the sample.

17 . The electron multi-beam imaging system of claim 1 , further comprising: a controller configured to select a subset of the plurality of beamlets, the subset having a larger pitch than the plurality of beamlets.

18 . A method comprising:

generating electrons of a plurality of beamlets using one or more electron beam sources;

adjusting the plurality of beamlets using one or more electron optics configured to receive the plurality of beamlets;

receiving each beamlet of the plurality of beamlets through a pass-through channel of a respective detector of a detector array;

illuminating, for each beamlet, a measurement region of a sample;

collecting, for each beamlet, electrons emanating from the measurement region using the respective detector; and

detecting the electrons using the respective detector;

actuating the detector array from a second position to a first position, wherein the first position comprises a detecting position configured for detecting the electrons emanating from the sample, wherein the second position comprises a retracted position.

19 . The method of claim 18 , wherein the electrons comprise backscattered electrons.

20 . The method of claim 18 , wherein the detector array is disposed between the one or more electron optics and the sample during the detecting of the electrons using the respective detector.

21 . The method of claim 18 , further comprising:

detecting secondary electrons using a secondary detector when the detector array is in the retracted position.

22 . The method of claim 18 , further comprising:

selecting a subset of the plurality of beamlets, the subset having a larger pitch than the plurality of beamlets.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE THE INVENTOR'S NAME SHOULD BE CORRECTLY SPELLED AS "XINRONG" PREVIOUSLY RECORDED AT REEL: 062410 FRAME: 0846. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jan 27, 2023
From: JIANG, XINRONG; JIANG, YOUFEI; AZORDEGAN, AMIR
To: KLA CORPORATION
Reel/Frame 062523/0640 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 18, 2023
From: JIANG, XIHRONG; JIANG, YOUFEI; AZORDEGAN, AMIR
To: KLA CORPORATION
Reel/Frame 062410/0846 →
Continuity (1)
Related Publication 20240194440A1 · Jun 13, 2024
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