Devices for crumbling root crops and determining the composition thereof
The invention relates to a device for crumbling root crops into substantially equal sized pieces and homogenizing the flow of crumbled pieces for analysis. The device can have a crumbling device with a main frame and at least one crumbling shaft rotatably supported in the main frame. The crumbling shaft can have a plurality of curved hooks for interlaced movement with recesses in at least one non-rotating cutting rake and at least one cleaning rake. A transport device can move the stream of crumbled root crops from the crumbling device where the stream can be leveled with a leveling rake and compressed into a substantially flat and uniform flow with a roller. The roller can have one or more scrapers positioned to clean the roller surface of residual root crop product and distribute the cleaned material in locations away from the stream to be analyzed to avoid contamination.
1. A device for crumbling root crops into a stream of substantially equal sized pieces, comprising:
a main frame having an inlet side and an outlet side;
a hopper proximate to the inlet side for collecting root crops;
a leveling rake proximate to the outlet side for leveling a stream of root crop pieces;
at least one crumbling shaft rotatably supported in the main frame, the crumbling shaft comprising a plurality of curved hooks;
a non-rotating cutting rake comprising a plurality of recesses forming a counter blade for the curved hooks; and
a cleaning rake opposite the cutting rake, the cleaning rake comprising a sloped upper comb and a plurality of recesses for stripping off root crop pieces from the hooks; the hooks arranged for interlaced movement with said recesses of the cutting rake and said recesses of the cleaning rake.
2. The device of claim 1 , the sloped upper comb of the cleaning rake comprising an angle relative to a side panel of the main frame.
3. The device of claim 2 , the angle being approximately 45 degrees.
4. The device of claim 1 , the cleaning rake further comprising a lower toe extension forming an angle relative to a side panel of the main frame.
5. The device of claim 1 , the leveling rake comprising a substantially L-shaped cross section.
6. The device of claim 1 , the leveling rake comprising a polymeric non-stick material.
7. The device of claim 1 , further comprising a transport device approximate the outlet side of the main frame for moving the stream of root crop pieces.
8. The device of claim 7 , the transport device comprising a conveyor belt.
9. The device of claim 7 , the leveling rake being adjustable in height for adjusting a vertical distance to said transport device.
10. The device of claim 7 , further comprising a rolling element rotatable to compress the stream of root crop pieces.
11. The device of claim 10 , the rolling element positioned a vertical distance from said transport device.
12. The device of claim 11 , said vertical distance comprising a range between approximately 100 mm and approximately 150 mm.
13. The device of claim 10 , further comprising a scraper positioned above the rolling element to remove residual pieces of root crop adhered to the rolling element as the rolling element rotates.
14. The device of claim 13 , the scraper oriented at an oblique angle relative to a longitudinal axis of the rolling element.
15. A method for determining components in root crops, the method comprising the steps of:
crumbling the root crops into substantially equal sized fine pieces using a device for crumbling root crops according to claim 1 ;
generating a stream of fine pieces of root crops, and transporting the stream of fine pieces of root crops with the aid of a transport device;
uniformly level the stream of fine pieces of root crops with the aid of a leveling rake positioned above the transport device;
homogenizing or evenly distributing the stream of fine pieces of root crops by compressing them beneath a rotatable rolling element;
irradiating the stream of fine pieces of root crop with light in the near infrared range;
recording the reflected and/or absorbed radiation;
converting radiation into a spectral signal; and
processing of the spectral signal for determination of the components.
16. The method of claim 15 , further comprising evenly supplying root crops to the device for crumbling root crops, such that the root crops are free to move and spring in the device.
17. The method of claim 16 , further comprising cleaning a rolling element of the device for crumbling root crops of residual adhered root crop pieces through a stationary scraper and depositing the residual adhered root crop pieces outside of the stream of root crop pieces to be irradiated.
18. The method of claim 15 , wherein the components are determined during an industrial production process of root crops in a production facility.
19. The method of claim 18 , further comprising producing a product from root crops derived from a same source as the stream of fine pieces of root crops.
20. The method of claim 19 , wherein determined components of the root crops are used to change at least one production parameter in the industrial production process of the product.
21. The method of claim 15 , wherein the components are determined at a piler station.