Diaphragm and diaphragm valve
View Patent ↗A diaphragm valve 100 includes a valve body 10 , a diaphragm 20 , a bonnet 40 , and a compressor 60 . The diaphragm 20 includes a first portion 21 and a second portion 22 surrounding the first portion 21 , the first portion 21 having a first thickness T 1 and a curved plate shape, the second portion 22 having a second thickness T 2 smaller than the first thickness T 1 to form a step and having a flat plate shape. The second portion 22 includes a sealing band SB surrounding the first portion 21 . The bonnet 40 has an inner step 43 that contains a part of the first portion 21 and the inner step 43 has a depth G in the Z direction larger than a difference T 1 −T 2 between the first and second thicknesses.
1. A diaphragm that is pressed against a valve body and configures a diaphragm valve, comprising:
a first portion having a first thickness and a curved plate shape; and
a second portion surrounding the first portion and having a flat plate shape, the second portion including a sealing band surrounding the first portion, the second portion including an inner portion surrounded by the sealing band, the inner portion having a second thickness smaller than the first thickness to form a step, the sealing band protruding in a direction of the second thickness of the inner portion of the second portion, wherein
the thickness of the most peripheral portion of the diaphragm is smaller than the first thickness of the first portion.
2. The diaphragm according to claim 1 , further comprising:
a cushion rubber and a sealing member layered in a direction of the first and second thicknesses, wherein
a first part of the cushion rubber and a first part of the sealing member configure the first portion,
a second part of the cushion rubber and a second part of the sealing member configure the second portion, and
a difference between a thickness of the first part of the cushion rubber and a thickness of the second part of the cushion rubber is larger than a difference between a thickness of the first part of the sealing member and a thickness of the second part of the sealing member.
3. The diaphragm according to claim 1 , further comprising:
a cushion rubber and a sealing member layered in a direction of the first and second thicknesses, wherein
a first part of the cushion rubber and a first part of the sealing member configure the first portion,
a second part of the cushion rubber and a second part of the sealing member configure the second portion, and
a thickness of the second part of the cushion rubber is smaller than a thickness of the first part of the cushion rubber and larger than a thickness of the second part of the sealing member.
4. A diaphragm that is pressed against a valve body and configures a diaphragm valve, comprising:
a first portion having a first thickness and a curved plate shape;
a second portion surrounding the first portion and having a flat plate shape, the second portion including a sealing band surrounding the first portion, the second portion including an inner portion surrounded by the sealing band, the inner portion having a second thickness smaller than the first thickness to form a step, the sealing band protruding in a direction of the second thickness of the inner portion of the second portion; and
a cushion rubber and a sealing member layered in a direction of the first and second thicknesses, wherein
a first part of the cushion rubber and a first part of the sealing member configure the first portion,
a second part of the cushion rubber and a second part of the sealing member configure the second portion, and
a thickness of the second part of the cushion rubber is half or less than half of a thickness of the first part of the cushion rubber.
5. A diaphragm valve, comprising:
a valve body provided between first and second flow paths;
a diaphragm including first and second portions, the first portion having a first thickness and a curved plate shape, the second portion surrounding the first portion and having a flat plate shape, the thickness of the most peripheral portion of the diaphragm being smaller than the first thickness of the first portion, the second portion including a sealing band surrounding the first portion, the second portion including an inner portion surrounded by the sealing band, the inner portion having a second thickness smaller than the first thickness to form a step, the diaphragm capable of being switched between first and second states, the diaphragm configuring with the valve body a communication channel between the first and second flow paths in the first state, the diaphragm closing the communication channel between the first and second flow paths in the second state;
a compressor configured to apply pressing force pressing the first portion against the valve body in a pressing direction to switch the diaphragm to the second state and configured to release the pressing force pressing the first portion against the valve body to switch the diaphragm to the first state; and
a bonnet configured to press the second portion against the valve body.
6. A diaphragm, comprising:
a valve body provided between first and second flow paths;
a diaphragm including first and second portions, the first portion having a first thickness and a curved plate shape, the second portion surrounding the first portion, the second portion having a second thickness smaller than the first thickness to form a step and having a flat plate shape, the thickness of the most peripheral portion of the diaphragm being smaller than the first thickness of the first portion, the second portion including a sealing band surrounding the first portion, the diaphragm capable of being switched between first and second states, the diaphragm configuring with the valve body a communication channel between the first and second flow paths in the first state, the diaphragm closing the communication channel between the first and second flow paths in the second state;
a compressor configured to apply pressing force pressing the first portion against the valve body in a pressing direction to switch the diaphragm to the second state and configured to release the pressing force pressing the first portion against the valve body to switch the diaphragm to the first state; and
a bonnet configured to press the second portion against the valve body, wherein
the bonnet includes a tubular portion that contains the compressor, the tubular portion having a pressing surface and an inner step, the pressing surface pressing the second portion against the valve body, the inner step being inner in a radial direction of the tubular portion than the pressing surface and containing a part of the first portion, the inner step having a depth in the pressing direction larger than a difference between the first thickness of the first portion and the second thickness of the second portion.
7. A diaphragm valve, comprising:
a valve body provided between first and second flow paths;
a diaphragm including first and second portions, the first portion having a first thickness, the second portion surrounding the first portion, the second portion having a second thickness smaller than the first thickness to form a step, the diaphragm capable of being switched between first and second states, the diaphragm configuring with the valve body a communication channel between the first and second flow paths in the first state, the diaphragm closing the communication channel between the first and second flow paths in the second state;
a compressor configured to apply pressing force pressing the first portion against the valve body in a pressing direction to switch the diaphragm to the second state and configured to release the pressing force pressing the first portion against the valve body to switch the diaphragm to the first state; and
a bonnet including a tubular portion that contains the compressor, the tubular portion having a pressing surface and an inner step, the pressing surface pressing the second portion against the valve body, the inner step being inner in a radial direction of the tubular portion than the pressing surface and containing a part of the first portion, the inner step having a depth in the pressing direction larger than a difference between the first thickness of the first portion and the second thickness of the second portion.
8. The diaphragm valve according to claim 7 , wherein
the diaphragm includes a sealing band provided between the pressing surface and the valve body, the pressing surface being outer in the radial direction of the tubular portion than the inner step.
9. The diaphragm valve according to claim 8 , wherein,
when a form of the diaphragm and a form of the compressor are projected in the pressing direction and superimposed, an outer edge of the first portion is outer than an outer edge of the compressor and inner than an outer edge of the sealing band.
10. A diaphragm valve, comprising:
a valve body provided between first and second flow paths;
a diaphragm including first and second portions, the first portion having a first thickness and a curved plate shape, the second portion surrounding the first portion, the second portion having a second thickness smaller than the first thickness to form a step and having a flat plate shape, the second portion including a sealing band surrounding the first portion, the diaphragm capable of being switched between first and second states, the diaphragm configuring with the valve body a communication channel between the first and second flow paths in the first state, the diaphragm closing the communication channel between the first and second flow paths in the second state;
a compressor configured to apply pressing force pressing the first portion against the valve body in a pressing direction to switch the diaphragm to the second state and configured to release the pressing force pressing the first portion against the valve body to switch the diaphragm to the first state; and
a bonnet configured to press the second portion against the valve body, wherein
the bonnet includes a tubular portion that contains the compressor, the tubular portion having a pressing surface and an inner step, the pressing surface pressing the second portion against the valve body, the inner step being inner than the pressing surface and containing a part of the first portion, the inner step having a depth in the pressing direction larger than a difference between the first thickness of the first portion and the second thickness of the second portion, and
the inner step includes first and second step portions, the first step portion being provided along a part of a ridge line formed by the pressing surface and an inner circumferential surface of the bonnet, the second step portion being provided along another part of the ridge line, the first and second step portions are spaced apart from each other.
11. A diaphragm valve, comprising:
a valve body provided between first and second flow paths;
a diaphragm including first and second portions, the first portion having a first thickness, the second portion surrounding the first portion, the second portion having a second thickness smaller than the first thickness to form a step, the diaphragm capable of being switched between first and second states, the diaphragm configuring with the valve body a communication channel between the first and second flow paths in the first state, the diaphragm closing the communication channel between the first and second flow paths in the second state;
a compressor configured to apply pressing force pressing the first portion against the valve body in a pressing direction to switch the diaphragm to the second state and configured to release the pressing force pressing the first portion against the valve body to switch the diaphragm to the first state; and
a bonnet including a tubular portion that contains the compressor, the tubular portion having a pressing surface and an inner step, the pressing surface pressing the second portion against the valve body, the inner step being inner than the pressing surface and containing a part of the first portion, the inner step having a depth in the pressing direction larger than a difference between the first thickness of the first portion and the second thickness of the second portion, wherein
the inner step includes first and second step portions, the first step portion being provided along a part of a ridge line formed by the pressing surface and an inner circumferential surface of the bonnet, the second step portion being provided along another part of the ridge line, the first and second step portions are spaced apart from each other.