Systems and methods for control of a multichannel fracturing pump connection
The present invention includes systems and methods for continuous fracturing operations across a multichannel fracturing configuration. To swap a first well for a second well while continuously pumping water and/or frac fluid through the fracturing system, the second well may be initially prepared through a pressure equalization process. Once the second well is equalized and open, the first well may be sequentially closed and depressurized. Thus, the first well is swapped for the second well while the water and/or frac fluid continuously flows through the system. A conditional flow control valve may be used to sequentially open and/or close the flow of frac fluid through the frac manifold.
1. A method for continuous operation of a multichannel fracturing operation that includes at least a first well and a second well comprising:
supplying a frac fluid to said first well through a first frac manifold that is fluidly connected to said first well and a first frac tree and said second well through a second frac manifold that is fluidly connected to said second well and a second frac tree;
opening at least one first valve at a second frac tree that is fluidly connected to said second well and at least one first flow control valve at a second frac manifold that is fluidly connected to said second frac tree;
creating a fluid pressure at said first flow control valve by closing said first flow control valve, wherein said fluid pressure stabilizes a pressure at said second frac manifold;
reopening said first flow control valve at said second frac manifold for supplying said frac fluid to said second well; and
closing at least one second flow control valve at said first frac manifold over a period of time.
2. The method of claim 1 , where said at least one first flow control valve at said second frac manifold and said at least one second flow control valve at said first frac manifold are conditional flow control valves.
3. The method of claim 2 , wherein said conditional flow control valves comprise at least a fully closed state, a partially closed state, and a fully open state.
4. The method of claim 3 , wherein said step of closing includes transitioning said second conditional flow control valve at said first frac manifold from said fully open state, to said partially closed state, and to said fully closed state.
5. The method of claim 4 , wherein said step of closing further comprises observing the pressure after said second conditional flow control valve transitions to said partially closed state before transitioning to said fully closed state.
6. The method of claim 1 , wherein said method further comprises closing at least one master valve of said first frac tree and bleeding off a pressure from said first well.
7. The method of claim 1 , wherein said step of opening at least one first valve at a second frac tree further comprises opening at least one equalizing valve at said second frac tree.
8. The method of claim 1 , wherein said step of opening at least one first valve at a second frac tree further comprises opening at least one pumpdown valve at said second frac tree.
9. The method of claim 1 , wherein said step of opening further comprises partially opening said at least one first flow control valve at a second frac manifold.
10. The method of claim 1 , wherein said creating a pressure further comprises:
partially opening and then closing said first flow control valve at said second frac manifold;
opening at least one zipper valve at said second frac manifold;
opening at least one master valve at said second frac tree; and
closing said at least one first valve at said second frac tree.
11. The method of claim 1 , wherein said method for continuous operation of a multichannel fracturing operation further includes at least said first well, said second well, and a third well, wherein said supplying step further comprises supplying a frac fluid to said third well.
12. A method for swapping a first well for a second well in a multichannel fracturing operation, wherein said multichannel fracturing operation comprises a first well site comprising a first frac tree and a first frac manifold that are fluidly connected to be configured to supply frac fluid to said first well, and a second well site comprising a second frac tree and a second frac manifold that are fluidly connected to be configured to supply frac fluid to said second well, said method comprising:
creating a pressure at a second frac manifold, where a first conditional control valve at said second frac manifold is first partially opened and then closed during said creating step to hold a fluid pressure at said first conditional control valve, wherein said first conditional control valve is then reopened to enable said frac fluid to be supplied to said second well;
incrementally closing at least one second conditional flow control valve at said first frac manifold while said frac fluid is being supplied to said second well; and
closing at least one master valve at said first frac tree wherein said frac fluid is no longer supplied to said first well.
13. The method of claim 12 , wherein said step of incrementally closing step further comprises transitioning said second conditional flow control valve at said first frac manifold from a fully open state, to a partially closed state, and then to a fully closed state.
14. The method of claim 13 , wherein said step of incrementally closing step further comprises observing the pressure after said second conditional flow control valve transitions to said partially closed state before transitioning to said fully closed state.
15. The method of claim 12 , wherein said first conditional flow control valve and said second conditional flow control valve are hydraulic valves.
16. The method of claim 12 , wherein said method is controlled remotely by a processor that is in communication with said first conditional control valve and said second conditional control valve.
17. A non-transitory computer readable medium with computer executable instructions stored thereon executed by a processor to perform a method for continuous operation of a multichannel fracturing operation that includes at least a first well and a second well, said method comprising:
supplying a frac fluid to said first well through a first frac tree and a first frac manifold that are fluidly connected;
stabilizing a first pressure at a second frac manifold that is fluidly connected to a second frac tree and said second well by opening a first conditional flow control valve at said second frac manifold and then closing said first conditional flow control valve to trap said first pressure at said first conditional flow control valve;
opening said first conditional flow control valve at said second frac manifold to enable said frac fluid to be supplied to said second well;
partially closing a second conditional flow control valve at said first frac manifold;
then after stabilizing a second pressure at said second conditional flow control valve at said first frac manifold through said partial closure of said second conditional control valve, fully closing said second conditional flow control valve at said first frac manifold and at least one master valve at said first frac tree where said frac fluid is no longer suppled to said first well.
18. The non-transitory computer readable medium of claim 17 , wherein said first conditional flow control valve and said second conditional flow control valve further comprise at least one pressure sensor to read a pressure within said valves, at least one transceiver to transmit said pressure reading to a system controller for the multichannel fracturing operation, and at least one controller for opening and closing said first and second conditional flow control valve.
19. The non-transitory computer readable medium of claim 18 , wherein said steps of said method for continuous operation of a multichannel fracturing operation further comprise remotely controlling said first conditional flow control valve and said second conditional flow control valve.
20. The non-transitory computer readable medium of claim 17 , wherein said conditional flow control valves include at least a fully closed state, a partially closed state, and a fully open state.