IP Library › Granted Patent US 12,331,959
Granted Patent B2
US 12,331,959 · App. 18/099,223 · Granted Jun 17, 2025

Heat exchanger unit

Inventors: Jun Kyu Park (Seoul, KR); Duck Sik Park (Seoul, KR)
Assignee: KYUNGDONG NAVIEN CO., LTD.
F24H8/006F24H9/18F28D1/053F28F1/32F28F9/02F28D2021/0024
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,331,959
App. No.
18/099,223
Granted
Jun 17, 2025
Kind
B2
Abstract

A heat exchanger unit according to the present invention includes a sensible heat exchanger including a sensible heat exchange pipe disposed in a sensible heat exchange area for heating water used for heating by receiving sensible heat generated by a combustion reaction, wherein the sensible heat exchange pipe receives the water used for heating and flows same through the interior, and a sensible heat fin disposed in the sensible heat exchange area. The sensible heat fin is formed in a plate shape across the sensible heat exchange pipe and penetrated by the sensible heat exchange pipe; and a latent heat exchanger positioned downstream from the sensible heat exchange area on the basis of a reference direction, which is a flow direction of combustion gas generated during the combustion reaction, the latent heat exchanger including a latent heat exchange pipe disposed in a latent heat exchange area.

Claims (31)

1. A heat exchanger unit comprising:

a sensible heat exchanger including a sensible heat exchange pipe disposed in a sensible heat exchange area and configured to receive water and allow the water to flow through the sensible heat exchange pipe and a sensible heat fin disposed in the sensible heat exchange area and formed in a plate shape across the sensible heat exchange pipe such that the sensible heat exchange pipe passes through the sensible heat fin, the sensible heat exchange area being configured to receive sensible heat generated by a combustion reaction and heat the water; and

a latent heat exchanger including a latent heat exchange pipe disposed in a latent heat exchange area and configured to receive the water and allow the water to flow through the latent heat exchange pipe, wherein the latent heat exchange area is located downstream of the sensible heat exchange area with respect to a reference direction that is a flow direction of combustion gas generated during the combustion reaction, the latent heat exchange area being configured to receive latent heat generated during a phase change of the combustion gas and heat the water, and a latent heat fin disposed in the latent heat exchange area and formed in a plate shape across the latent heat exchange pipe such that the latent heat exchange pipe passes through the latent heat fin; and

a housing configured to surround the heat exchange areas to define the heat exchange areas therein,

wherein when a cross-sectional area of the heat exchange area defined on a plane perpendicular to the reference direction is referred to as a reference cross-sectional area and the most upstream side and the most downstream side of the sensible heat exchanger or the latent heat exchanger with respect to the reference direction are referred to as an inlet end and an outlet end, a section in which the reference cross-sectional area is reduced along the reference direction is formed between an inlet end of the sensible heat fin and an outlet end of the sensible heat fin.

2. The heat exchanger unit of claim 1 , wherein the housing is provided such that at a predetermined point on the latent heat exchange area spaced apart from the outlet end of the latent heat exchange pipe in a direction opposite to the reference direction, the combustion gas flows at a speed increased by the section, in which the reference cross-sectional area is reduced, compared to a speed at the inlet end of the sensible heat exchange pipe.

3. The heat exchanger unit of claim 1 , wherein the housing is provided such that a reference cross-sectional area at the most downstream side is smaller than a reference cross-sectional area at the most upstream side with respect to the reference direction.

4. The heat exchanger unit of claim 1 , wherein the housing is provided such that a first section in which the reference cross-sectional area is reduced from the outlet end of the sensible heat exchange pipe toward the inlet end of the latent heat exchange pipe and a second section in which the reference cross-sectional area is maintained between the inlet end of the latent heat exchange pipe and the outlet end of the latent heat exchange pipe are formed.

5. The heat exchanger unit of claim 1 , wherein the sensible heat fin includes a plurality of sensible heat fins, and the latent heat fin includes a plurality of latent heat fins, and

wherein a distance by which two latent heat fins adjacent to each other among the plurality of latent heat fins are spaced apart from each other is longer than a distance by which two sensible heat fins adjacent to each other among the plurality of sensible heat fins are spaced apart from each other.

6. The heat exchanger unit of claim 1 , wherein the latent heat fin includes a plurality of upstream fins located at an upstream side with respect to the reference direction and a plurality of downstream fins located at a downstream side, and

wherein a distance by which two downstream fins adjacent to each other among the plurality of downstream fins are spaced apart from each other is longer than a distance by which two upstream fins adjacent to each other among the plurality of upstream fins are spaced apart from each other.

7. The heat exchanger unit of claim 1 , wherein the sensible heat fin includes a plurality of sensible heat fins and the latent heat fin includes a plurality of latent heat fins,

wherein the plurality of latent heat fins form at least one layer in which latent heat fins located in the same position with respect to the reference direction are disposed, and

wherein the total number of latent heat fins disposed in a layer at the most downstream side with respect to the reference direction is smaller than the total number of sensible heat fins.

8. The heat exchanger unit of claim 1 , wherein the latent heat fin includes, on an end portion at the most downstream side of the latent heat fin with respect to the reference direction, a pointed portion in which a width in a direction perpendicular to the reference direction decreases along the reference direction to collect condensate formed by the phase change of the combustion gas.

9. The heat exchanger unit of claim 1 , wherein the sensible heat exchange pipe includes a plurality of sensible heat straight portions extending along a predetermined direction, the plurality of sensible heat straight portions being arranged to be spaced apart from each other along an orthogonal direction perpendicular to the predetermined direction and configured to form a sensible heat flow passage through which the water flows, and

wherein the latent heat exchange pipe includes a plurality of latent heat straight portions extending along the predetermined direction, the plurality of latent heat straight portions being arranged to be spaced apart from each other along the orthogonal direction and configured to form a latent heat flow passage through which the water flows and that is fluidly connected to the sensible heat flow passage.

10. The heat exchanger unit of claim 9 , wherein the sensible heat flow passage includes a series flow passage in at least a partial section, and

wherein the latent heat flow passage includes a parallel flow passage in at least a partial section.

11. The heat exchanger unit of claim 9 , wherein based on a cross-section depending on a plane perpendicular to the predetermined direction, a cross-sectional area of an interior space of the sensible heat straight portion is larger than a cross-sectional area of an interior space of the latent heat straight portion.

12. The heat exchanger unit of claim 9 , wherein the latent heat straight portion includes an upstream straight portion located at an upstream side with respect to the reference direction and a downstream straight portion located at a downstream side, and

wherein the section in which the reference cross-sectional area is reduced along the reference direction is additionally formed between an outlet end of the upstream straight portion and an inlet end of the downstream straight portion.

13. The heat exchanger unit of claim 12 , wherein based on a cross-section depending on a plane perpendicular to the predetermined direction, a cross-sectional area of an interior space of the downstream straight portion is larger than or equal to a cross-sectional area of an interior space of the upstream straight portion.

14. The heat exchanger unit of claim 9 , wherein based on a cross-section depending on a plane perpendicular to the predetermined direction, an interior space of the sensible heat straight portion and an interior space of the latent heat straight portion have a shape of a long hole extending along the reference direction.

15. The heat exchanger unit of claim 14 , wherein the long hole is formed such that a value obtained by dividing a length in the reference direction by a width in a direction perpendicular to the reference direction equals 2 or more.

16. The heat exchanger unit of claim 9 , wherein an outlet of the sensible heat flow passage and an inlet of the latent heat flow passage are formed in one of side plates configured to form the housing.

17. The heat exchanger unit of claim 9 , further comprising:

a flow passage cap plate including, between the flow passage cap plate and one side plate among side plates configured to form the housing, a flow passage cap having a connection space surrounding an outlet of the latent heat flow passage and an inlet of the sensible heat flow passage to fluidly connect the outlet of the latent heat flow passage exposed outside the one side plate and the inlet of the sensible heat flow passage exposed outside the one side plate.

18. The heat exchanger unit of claim 9 , wherein the number of sensible heat straight portions is smaller than the number of latent heat straight portions.

19. The heat exchanger unit of claim 1 , wherein the sensible heat exchange pipe includes a plurality of sensible heat straight portions extending along a predetermined direction, the plurality of sensible heat straight portions being arranged to be spaced apart from each other along an orthogonal direction perpendicular to the predetermined direction and configured to form a sensible heat flow passage through which the water flows, and wherein based on a cross-section depending on a plane perpendicular to the predetermined direction, an interior space of the sensible heat straight portion has a shape of a long hole extending along the reference direction.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2023
From: PARK, JUN KYU; PARK, DUCK SIK
To: KYUNGDONG NAVIEN CO., LTD.
Reel/Frame 063853/0909 →
Priority Claims (4)
KR 10-2018-0064666 · Jun 5, 2018 · national
KR 10-2018-0064668 · Jun 5, 2018 · national
KR 10-2018-0064669 · Jun 5, 2018 · national
KR 10-2018-0156356 · Dec 6, 2018 · national
Continuity (2)
Continuation 16973025
Related Publication 20230152007A1 · May 18, 2023
References Cited (177)
US 2006649A · Modine · 1935 [cited by applicant]
US 4509672A · Woodhull, Jr. et al. · 1985 [cited by applicant]
US 5346001A · Rieke et al. · 1994 [cited by applicant]
US 5359989A · Chase et al. · 1994 [cited by applicant]
US 5437248A · Miura et al. · 1995 [cited by applicant]
US 5761808A · Patel et al. · 1998 [cited by applicant]
US 6059174A · Kojima et al. · 2000 [cited by applicant]
US 6923013B2 · Chiang et al. · 2005 [cited by applicant]
US 7096933B1 · Zia et al. · 2006 [cited by applicant]
US 7353781B2 · Jung et al. · 2008 [cited by applicant]
US 10126014B2 · Kim · 2018 [cited by applicant]
US 10254053B2 · Okamoto et al. · 2019 [cited by applicant]
US 10295222B2 · Ooshita · 2019 [cited by applicant]
US 10393404B2 · Kondo et al. · 2019 [cited by applicant]
US 10408549B2 · Oohigashi et al. · 2019 [cited by applicant]
US 10605484B2 · Kim · 2020 [cited by applicant]
US 10612776B2 · Ono et al. · 2020 [cited by applicant]
US 10823455B2 · Park et al. · 2020 [cited by applicant]
US 10890356B2 · Shiotsu et al. · 2021 [cited by applicant]
US 10928063B2 · Ono et al. · 2021 [cited by applicant]
US 11287158B2 · Kondo et al. · 2022 [cited by applicant]
US 11585572B2 · Park · 2023 [cited by examiner]
US 20040031480A1 · Jung et al. · 2004 [cited by applicant]
US 20070204980A1 · Kim et al. · 2007 [cited by applicant]
US 20100116226A1 · Lovascio et al. · 2010 [cited by applicant]
US 20100307727A1 · Min · 2010 [cited by applicant]
US 20110114300A1 · Kim et al. · 2011 [cited by applicant]
US 20130125838A1 · Min · 2013 [cited by applicant]
US 20130180689A1 · Boning et al. · 2013 [cited by applicant]
US 20130216962A1 · Dresner et al. · 2013 [cited by applicant]
US 20150204579A1 · Brown et al. · 2015 [cited by applicant]
US 20150300687A1 · Cui · 2015 [cited by applicant]
US 20160273850A1 · Okamoto et al. · 2016 [cited by applicant]
US 20160377320A1 · Kim · 2016 [cited by applicant]
US 20170059205A1 · Kim · 2017 [cited by applicant]
US 20170108281A1 · Klaves et al. · 2017 [cited by applicant]
US 20170335740A1 · Dries et al. · 2017 [cited by applicant]
US 20180087805A1 · Ooshita · 2018 [cited by applicant]
US 20180087806A1 · Kondo et al. · 2018 [cited by applicant]
US 20180216848A1 · Jeong · 2018 [cited by applicant]
US 20180238639A1 · Jeong · 2018 [cited by applicant]
US 20180363897A1 · Ono et al. · 2018 [cited by applicant]
US 20180363948A1 · Park et al. · 2018 [cited by applicant]
US 20180372311A1 · Ono et al. · 2018 [cited by applicant]
US 20190154300A1 · Kondo et al. · 2019 [cited by applicant]
US 20190226719A1 · Shiotsu et al. · 2019 [cited by applicant]
US 20210199340A1 · Park et al. · 2021 [cited by applicant]
US 20210247102A1 · Park et al. · 2021 [cited by applicant]
US 20210247103A1 · Park et al. · 2021 [cited by applicant]
AT 396026B · 1993 [cited by applicant]
AT 399772B · 1995 [cited by applicant]
CA 2978765A1 · 2018 [cited by applicant]
CN 1370964A · 2002 [cited by applicant]
CN 1460820A · 2003 [cited by applicant]
CN 1605812A · 2005 [cited by applicant]
CN 2842210Y · 2006 [cited by applicant]
CN 101782270A · 2010 [cited by applicant]
CN 101903711A · 2010 [cited by applicant]
CN 102901221A · 2013 [cited by applicant]
CN 103069225A · 2013 [cited by applicant]
CN 205299948U · 2016 [cited by applicant]
CN 105987632A · 2016 [cited by applicant]
CN 106133456A · 2016 [cited by applicant]
CN 205690651U · 2016 [cited by applicant]
CN 206478864U · 2017 [cited by applicant]
CN 107923653A · 2018 [cited by applicant]
DE 102017212965B4 · 2020 [cited by applicant]
EP 0195383A2 · 1986 [cited by applicant]
EP 0685698A · 1995 [cited by applicant]
EP 0687870B1 · 2000 [cited by applicant]
EP 1026454A2 · 2000 [cited by applicant]
EP 1139036A2 · 2001 [cited by applicant]
EP 1396688A2 · 2004 [cited by applicant]
EP 1026454B1 · 2006 [cited by applicant]
EP 2722610A1 · 2016 [cited by applicant]
EP 3173722A · 2017 [cited by applicant]
FR 2640028A2 · 1990 [cited by applicant]
JP S60106058U · 1985 [cited by applicant]
JP 2003021390A · 2003 [cited by applicant]
JP 2003161527A · 2003 [cited by applicant]
JP 2005326102A · 2005 [cited by applicant]
JP 2006153375A · 2006 [cited by applicant]
JP 2006284037A · 2006 [cited by applicant]
JP 2019095116A · 2019 [cited by applicant]
JP 2019128083A · 2019 [cited by applicant]
KR 1019990000646A · 1999 [cited by applicant]
KR 2019990000409A · 1999 [cited by applicant]
KR 100219911B1 · 1999 [cited by applicant]
KR 1020000057855A · 2000 [cited by applicant]
KR 200219877Y1 · 2001 [cited by applicant]
KR 1020010049983A · 2001 [cited by applicant]
KR 1020180097682A · 2001 [cited by applicant]
KR 200257930Y · 2001 [cited by applicant]
KR 1020020000703A · 2002 [cited by applicant]
KR 1020020001465A · 2002 [cited by applicant]
KR 100392593B1 · 2002 [cited by applicant]
KR 20020067301A · 2002 [cited by applicant]
KR 100361553B · 2002 [cited by applicant]
KR 100386960B · 2003 [cited by applicant]
KR 1020050000127A · 2005 [cited by applicant]
KR 102006000590A · 2006 [cited by applicant]
KR 100570291B · 2006 [cited by applicant]
KR 100570286B1 · 2006 [cited by applicant]
KR 100896407B · 2009 [cited by applicant]
KR 1020090047901A · 2009 [cited by applicant]
KR 20090067760A1 · 2009 [cited by applicant]
KR 100933419B1 · 2009 [cited by applicant]
KR 1020100054384A · 2010 [cited by applicant]
KR 100975104B1 · 2010 [cited by applicant]
KR 1020100117842A · 2010 [cited by applicant]
KR 1020100128505A · 2010 [cited by applicant]
KR 1020110077307A · 2011 [cited by applicant]
KR 1020110077308A · 2011 [cited by applicant]
KR 1020140051760A · 2014 [cited by applicant]
KR 1020140083626A · 2014 [cited by applicant]
KR 101445786B1 · 2014 [cited by applicant]
KR 101586646B1 · 2015 [cited by applicant]
KR 1020170025476A · 2017 [cited by applicant]
KR 1020170031338A · 2017 [cited by applicant]
KR 1020170067491A · 2017 [cited by applicant]
KR 2020170003855U · 2017 [cited by applicant]
KR 101810122B1 · 2017 [cited by applicant]
KR 1020180007933A · 2018 [cited by applicant]
KR 1020180007984A · 2018 [cited by applicant]
KR 1020180097681A · 2018 [cited by applicant]
KR 1020180087986A · 2018 [cited by applicant]
KR 1020190132043A · 2019 [cited by applicant]
KR 1020190138553A · 2019 [cited by applicant]
KR 1020190138554A · 2019 [cited by applicant]
KR 1020190138555A · 2019 [cited by applicant]
KR 1020190138585A · 2019 [cited by applicant]
KR 1020210032347A · 2021 [cited by applicant]
KR 1020210032348A · 2021 [cited by applicant]
KR 1020210039363A · 2021 [cited by applicant]
WO 2006097959A1 · 2006 [cited by applicant]
WO 2007102653A1 · 2007 [cited by applicant]
WO 2008056238A2 · 2008 [cited by applicant]
WO 2012020909A · 2012 [cited by applicant]
WO 2012177154A · 2012 [cited by applicant]
WO 2014104575A · 2014 [cited by applicant]
WO 2017099381A · 2017 [cited by applicant]
Korean Patent Office, Notification of First Office Action for related Application No. 10-2024-0040455 report issue date Jun. 18, 2024, Korea, 10 pages. [cited by applicant]
Korean Patent Office, Third Party Submission for related Application No. 10-2024-0040455 report issue date Jul. 2, 2024, Korea, 2 pages. [cited by applicant]
United States Patent Office, Notification of Third Party Submission for U.S. Appl. No. 18/099,223 report issued on Jul. 28, 2024, United States, 25 pages. [cited by applicant]
Ahn et al., Brazing Technology for Heat Exchangers, Journal of KWS, vol. 17, No. 2, Apr. 1999, pp. 9-17. [cited by applicant]
Chinese Patent Office, Notice of Allowance for corresponding Chinese Application No. 202210759593.4 report issued on Sep. 28, 2023, China, 5 pages. [cited by applicant]
United States Patent Office, Notification of Final Office Action for corresponding U.S. Appl. No. 16/973,016 report issued on Nov. 17, 2023, United States, 12 pages. [cited by applicant]
Korean Patent Office, Notification of First Office Action for corresponding application No. 10-2023-0064904, issued on Jun. 29, 2023, Korea, 6 pages. [cited by applicant]
United States Patent Office, Notification of Non Final Office Action for corresponding U.S. Appl. No. 16/973,016 report issued on Mar. 7, 2024, United States, 13 pages. [cited by applicant]
Korean Patent Office, Notification of First Office Action for corresponding Application No. 10-2023-0108464 report Issue date Sep. 15, 2023, Korea, 7 pages. [cited by applicant]
Korean Patent Office, Notification of Preliminary Rejection for corresponding Application No. 10-2022-0119550 report Issue date Sep. 15, 2023, Korea, 5 pages. [cited by applicant]
United States Patent Office, Notification of Non Final Office Action for related U.S. Appl. No. 17/131,772, report issue date Aug. 16, 2023, 11 pages. [cited by applicant]
International Search Report and Written Opinion for International Patent Application No. PCT/KR2019/006543 dated Aug. 29, 2019, 10 pages long. [cited by applicant]
Extended European Search Report for European App. No. 19814468.5 dated Jul. 5, 2021, 9 pages long. [cited by applicant]
First Office Action for Korean Patent Application No. 10-2021-0039671 dated Jun. 18, 2021, 6 pages long. [cited by applicant]
First Office Action for Korean Patent Application No. 10-2021-0032298 dated Jun. 18, 2021, 6 pages long. [cited by applicant]
Extended European Search Report for European App. No. 19814828.0 dated Jun. 9, 2021, 7 pages long. [cited by applicant]
First Office Action for corresponding Chinese Patent App. No. 201980037912.7 dated Nov. 1, 2021, 9 pages long. [cited by applicant]
Notice of Allowance for related Korean Patent App. No. 10-2018-0156357 received on Nov. 17, 2021, 2 pages long. [cited by applicant]
First Office Action for corresponding Chinese Patent App. No. 20190038009.2 dated Nov. 16, 2021, 10 pages long. [cited by applicant]
Notification of Third Party Submission for related Korean Patent App. No. 10-2021-0032298 dated Dec. 29, 2021. 2 pages long. [cited by applicant]
Notification of Third Party Submission for related Korean Patent App. No. 10-2021-0032298 dated Feb. 10, 2022, 2 pages long. [cited by applicant]
Notice of Reason for Cancellation for related Korean Patent Application No. 10-2018-0156356 dated Feb. 24, 2022, 13 pages long. [cited by applicant]
Notification of Third Party Submission for related Korean Patent Application No. 10-2019-0178390 dated Jan. 17, 2022, 2 pages long. [cited by applicant]
Notification of Third Party Submission for related Korean Patent Application No. 10-2019-0178390 dated Mar. 31, 2022, 2 pages long. [cited by applicant]
“6. Report on development of multi-stage core type oil cooling systems for marine and industrial use” (Final version) issued on Jun. 2005, pp. 11, 12 and 34. [cited by applicant]
Office Action for related CN Application No. 202011606440.3 dated May 30, 2022, 21 pages long. [cited by applicant]
Office Action for related KR Application No. 10-2020-0083879 dated Jun. 14, 2022, 9 pages long. [cited by applicant]
Extended European Search Report for related EP Application No. 20217737.4 dated May 11, 2021, 8 pages long. [cited by applicant]
Office Action for related U.S. Appl. No. 16/973,016 dated Sep. 15, 2022, 46 pages long. [cited by applicant]
Office Action for related U.S. Appl. No. 17/131,772 dated Sep. 22, 2022, 50 pages long. [cited by applicant]
Office Action for related KR Application No. 10-2022-0119550 dated Nov. 30, 2022, 8 pages long. [cited by applicant]
Development of Ultra-Efficient Condensing Gas Boiler, pp. 1-160, Publication Date: 2013, Kiturami Co. Ltd., http://ntis.go.kr/outcomes/popup/srchtotlrschrpt.do?cmd=get_contents&rstld=rep-2013-0118225187&tapgubun=baseinf… [cited by applicant]
State Intellectual Property Office of People's Republic of China, Notification of First Office Action for corresponding Application No. 202210757708.6 report issue date Mar. 28, 2023, China. [cited by applicant]
State Intellectual Property Office of People's Republic of China, Notification of First Office Action for corresponding Application No. 202210759593.4 report issue date Mar. 27, 2023, China. [cited by applicant]
United States Patent Office, Notification of Final Office Action for related U.S. Appl. No. 17/131,772, report issue date Mar. 30, 2023. [cited by applicant]
United States Patent Office, Notice of Allowance for corresponding U.S. Appl. No. 16/973,016 issued on Feb. 27, 2025, United States, 8 pages. [cited by applicant]