Electric driven hydraulic fracking operation
Certain embodiments of the present application relate to a variable frequency drive (VFD) cabin for a pump configuration including a mobile trailer on which the VFD cabin is to be mounted. The VFD cabin generally includes a medium-voltage VFD and a ventilation system. In certain embodiments, the ventilation system is configured to generate an overpressure condition within the cabin to discourage the entry of dust and debris into the cabin. In certain embodiments, one or more components of the medium-voltage VFD are coupled to the floor of the cabin via a vibration damping system. In certain embodiments, the VFD cabin may be directly coupled to a chassis of the mobile trailer without an intervening suspension being provided between the VFD cabin and the chassis.
1. A pump configuration for a fracking operation, the pump configuration comprising:
a cabin defining a cabin interior;
a first variable frequency drive (VFD) positioned in the cabin interior to provide electric power at a first voltage level;
a second variable frequency drive (VFD) positioned in the cabin interior to provide electric power at a second voltage level less than the first voltage level;
an electric motor coupled to the first VFD to receive electric power from the first VFD; and
a hydraulic pump coupled to the electric motor to continuously pump fracking media in response to operation of the electric motor,
wherein:
the first VFD includes a power cell assembly and a transformer assembly,
the cabin includes a maintenance door to permit personnel access to the power cell assembly and the transformer assembly from outside the cabin, and
the cabin includes a closet door to permit personnel access to the second VFD from outside the cabin.
2. The pump configuration of claim 1 , wherein the maintenance door is sized and shaped to prevent personnel from entering the cabin interior through the maintenance door.
3. The pump configuration of claim 1 , wherein the closet door is sized and shaped to prevent personnel from entering the cabin interior through the closet door.
4. The pump configuration of claim 1 , wherein the cabin lacks an entry door to prevent personnel from entering the cabin interior to access the power cell assembly and the transformer assembly.
5. The pump configuration of claim 1 , wherein the cabin comprises:
an intake port formed in one end of the cabin,
an exhaust port formed in another end of the cabin opposite the one end, and
an internal wall disposed in the cabin interior between the intake port and the exhaust port.
6. The pump configuration of claim 5 , wherein:
the power cell assembly is arranged between the intake port and the internal wall, and
the transformer assembly is arranged between the internal wall and the exhaust port.
7. The pump configuration of claim 5 , wherein in use of the pump configuration, the power cell assembly, the internal wall, and the transformer assembly at least partially cooperate to direct air drawn into the cabin interior through the intake port along a flow path that extends beneath the internal wall and over the transformer assembly.
8. The pump configuration of claim 5 , wherein:
the internal wall is spaced from a floor of the cabin in a vertical direction to define one or more openings between the internal wall and the cabin floor; and
in use of the pump configuration, the power cell assembly and the internal wall at least partially cooperate to direct air drawn into the cabin interior through the intake port downwardly in the vertical direction through the one or more openings.
9. The pump configuration of claim 1 , further comprising a ventilation system,
wherein the ventilation system includes a filtration unit positioned at an intake port formed in the cabin, at least one intake blower to draw air into the cabin interior via the intake port, at least one exhaust blower to expel air from the cabin interior via an exhaust port formed in the cabin, and a ventilation control system to control operation of the at least one intake blower and the at least one exhaust blower such that the intake flowrate exceeds the exhaust flowrate.
10. The pump configuration of claim 9 , wherein in use of the pump configuration, the second VFD controls operation of the at least one intake blower and the at least one exhaust blower.
11. The pump configuration of claim 10 , wherein:
the ventilation system includes a plurality of cooling fans to conduct air drawn into the cabin interior over the power cell assembly; and
in use of the pump configuration, the second VFD controls operation of the plurality of cooling fans.
12. A pump configuration for a fracking operation, the pump configuration comprising:
a cabin defining a cabin interior;
a first variable frequency drive (VFD) positioned in the cabin interior to provide electric power at a first voltage level;
a second variable frequency drive (VFD) positioned in the cabin interior to provide electric power at a second voltage level less than the first voltage level;
an electric motor coupled to the first VFD to receive electric power from the first VFD; and
a hydraulic pump coupled to the electric motor to continuously pump fracking media in response to operation of the electric motor,
wherein:
the first VFD includes a power cell assembly and a transformer assembly, and
the cabin lacks an entry door to prevent personnel from entering the cabin interior to access the power cell assembly, the transformer assembly, and the second VFD.
13. The pump configuration of claim 12 , wherein the cabin includes a maintenance door to permit personnel access to the power cell assembly and the transformer assembly from outside the cabin.
14. The pump configuration of claim 13 , wherein the maintenance door is sized and shaped to prevent personnel from entering the cabin interior through the maintenance door.
15. The pump configuration of claim 12 , wherein the cabin includes a closet door to permit personnel access to the second VFD from outside the cabin.
16. The pump configuration of claim 15 , wherein the closet door is sized and shaped to prevent personnel from entering the cabin interior through the closet door.
17. The pump configuration of claim 12 , further comprising a ventilation system,
wherein the ventilation system includes a filtration unit positioned at an intake port formed in the cabin, at least one intake blower to draw air into the cabin interior via the intake port, a plurality of cooling fans to conduct air drawn into the cabin interior over the power cell assembly, at least one exhaust blower to expel air from the cabin interior via an exhaust port formed in the cabin, and a ventilation control system to control operation of the at least one intake blower and the at least one exhaust blower such that the intake flowrate exceeds the exhaust flowrate, and
wherein in use of the pump configuration, the second VFD controls operation of the at least one intake blower, the at least one exhaust blower, and the plurality of cooling fans.
18. A system for a fracking operation, the system comprising:
a power generation system to generate electric power;
a power distribution system coupled to the power generation system to receive electric power from the power generation system; and
a pump configuration coupled to the power distribution system, the pump configuration comprising:
a cabin defining a cabin interior;
a first variable frequency drive (VFD) positioned in the cabin interior to provide electric power at a first voltage level;
a second variable frequency drive (VFD) positioned in the cabin interior to provide electric power at a second voltage level less than the first voltage level;
an electric motor coupled to the first VFD to receive electric power from the first VFD; and
a hydraulic pump coupled to the electric motor to continuously pump fracking media in response to operation of the electric motor,
wherein the cabin includes a maintenance door to permit personnel access to the first VFD from outside the cabin, and
wherein the cabin includes a closet door to permit personnel access to the second VFD from outside the cabin.
19. The system of claim 18 , wherein the first VFD includes a power cell assembly and a transformer assembly.
20. The system of claim 18 , wherein:
the maintenance door is sized and shaped to prevent personnel from entering the cabin interior through the maintenance door, and
the closet door is sized and shaped to prevent personnel from entering the cabin interior through the closet door.