Bi-directional relief valve
A bi-directional valve has an inlet with an outlet that may interchangeably applied to a pressure source and still operate properly. A spring applies a bias to a concave diaphragm against a cover plate in a non-relieving configuration to seal an inlet relative to an outlet. The cover plate may have ports with a shallower attack angle than prior art designs. Those ports may also have different shapes to facilitate significantly more flow permitting at least some better performance characteristics than prior art designs.
1. A bi-directional relief valve comprising: a valve inlet and a valve outlet between a pump inlet and a pump outlet, with the valve operating similarly regardless which of the valve inlet and valve outlet is selected to be connected to a potential pressure source;
a biasing member applying a bias force to a diaphragm whereby the diaphragm seals against a substantially planar cover plate in a non-relieving configuration preventing flow from the valve inlet to the valve outlet until reaching a relief pressure;
wherein upon reaching the relief pressure, the bias force is sufficiently offset to permit the diaphragm to move away from the cover plate permitting flow from the valve inlet through the valve outlet and out the pump outlet in a relieving configuration; the substantially planar cover plate comprising symmetrically oriented ports through the substantially planar cover plate, said ports each having a linear front face directed toward a middle of the cover plate parallel to one another, with said ports oriented at less than an angle of 45 degrees relative to a plane of the cover plate through the cover plate, and wherein the diaphragm is preformed in a dome shape with the concave side facing the cover plate and deflects to seal the valve inlet relative to the valve outlet in the non-relieving configuration and moves toward being concave in the relieving configuration above the cover plate.
2. The bi-directional valve of claim 1 wherein the ports each have a curved rear face with the front face spaced intermediate the curved rear face and a center of the cover plate.
3. The bi-directional valve of claim 1 wherein the pressure of fluid at the diaphragm in the relieving configuration is within 20% of the relief pressure until the diaphragm resets securing flow from the valve inlet to the valve outlet.
4. A bi-directional relief valve comprising: a valve inlet and a valve outlet between a pump inlet and a pump outlet, with the valve operating similarly regardless which of the valve inlet and valve outlet is selected to be connected to a potential pressure source;
a biasing member applying a bias force to a diaphragm whereby the diaphragm seals against a cover plate in a non-relieving configuration preventing flow from the valve inlet to the valve outlet until reaching a relief pressure;
wherein upon reaching the relief pressure, the bias force is sufficiently offset to permit the diaphragm to move away from the cover plate permitting flow from the valve inlet through the valve outlet and out the pump outlet in a relieving configuration; symmetric ports in the cover plate, each port having a maximum cross section thickness at a middle of the port as located perpendicular to a center of the cover plate between the ports and the cross section of each port narrows as the port extends outwardly from the middle toward the outer edges of the port, with said ports oriented at less than an angle of 45 degrees relative to a plane of the cover plate through the cover plate, and wherein the diaphragm is preformed in a dome shape with the concave side facing the cover plate and deflects to seal the valve inlet relative to the valve outlet in the non-relieving configuration and moves toward being concave in the relieving configuration above the cover plate.
5. The bi-directional valve of claim 4 wherein said ports each having a linear front face directed toward a middle of the cover plate parallel to one another.
6. A bi-directional relief valve comprising: a valve inlet and a valve outlet between a pump inlet and a pump outlet, with the valve operating similarly regardless which of the valve inlet and valve outlet is selected to be connected to a potential pressure source;
a biasing member applying a bias force to a diaphragm whereby the diaphragm seals against a substantially planar cover plate in a non-relieving configuration preventing flow from the valve inlet to the valve outlet until reaching a set relief pressure;
wherein upon reaching the relief pressure, the bias force is sufficiently offset to permit the diaphragm to move away from the cover plate permitting flow from the valve inlet through the valve outlet in a relieving configuration with flow continuing out the pump outlet; symmetrical oriented ports through the substantially planar cover plate communicate the valve inlet and valve outlet to the diaphragm with said ports oriented at less than an angle of 45 degrees relative to a plane of the cover plate, said ports each having a linear front face directed towards a middle of the cover plate parallel to one another, a maximum cross section thickness at a middle of the port as located perpendicular to a center of the cover plate between the ports, and the cross section of each port narrows as the port extends outwardly from the middle of the port toward the outer edges of the port, and wherein the diaphragm is preformed in a dome shape with the concave side facing the cover plate and deflects to seal the valve inlet relative to the valve outlet in the non-relieving configuration and moves toward being concave in the relieving configuration above the cover plate.
7. The bi-directional valve of claim 6 wherein the ports in the cover plate are oriented at about 30 degrees relative to the plane of the cover plate.
8. The bi-directional valve of claim 7 wherein the ports each have a curved rear face with the front face spaced intermediate the rear face and the center of the cover plate.
9. The bi-directional valve of claim 6 wherein the pressure of fluid at the diaphragm in the relieving configuration is within 10% of the relief pressure until the diaphragm resets securing flow from the valve inlet to the valve outlet.
10. The bi-directional valve of claim 9 wherein the pressure of fluid at the valve outlet in relieving configuration is within 20% of the relief pressure until the diaphragm resets securing flow from the valve inlet to the valve outlet.
11. The bi-directional valve of claim 6 wherein the relief pressure is pre-set.
12. The bi-directional valve of claim 6 wherein the relief pressure is selectable.
13. The bi-directional valve of claim 6 wherein the relief pressure is one of pre-set and selectable.
14. A bi-directional relief valve comprising: a valve inlet and a valve outlet between a pump inlet and a pump outlet, with the valve operating similarly regardless which of the valve inlet and valve outlet is selected to be connected to a potential pressure source;
a biasing member applying a bias force to a diaphragm whereby the diaphragm seals against a planar cover plate in a non-relieving configuration preventing flow from the valve inlet to the valve outlet until reaching a relief pressure;
wherein upon reaching the relief pressure, the bias force is sufficiently offset to permit the diaphragm to move away from the cover plate permitting flow from the valve inlet through the valve outlet and out the pump outlet in a relieving configuration; symmetrically oriented ports through the planar cover plate, wherein said diaphragm is preformed in a concave shape as oriented toward the cover plate and deflected to seal the valve inlet relative to the valve outlet in the non-relieving configuration and moves toward being concave in the relieving configuration above the cover plate, with said ports oriented at less than an angle of 45 degrees relative to a plane of the cover plate and extending completely through the cover plate at the angle, and wherein said ports each having a linear front face directed toward a middle of the cover plate parallel to one another, a maximum cross section at a middle of the port as located perpendicular to a center of the cover plate between the ports, the cross section of each port narrows as the port extends outwardly from the middle of the port toward outer edges of the port.