IP Library › Granted Patent US 12,258,655
Granted Patent B2
US 12,258,655 · App. 18/117,828 · Granted Mar 25, 2025

Nickel-based alloy

Inventors: David Crudden (Begbroke, GB); Andre Nemeth (Begbroke, GB)
Assignee: ALLOYED LIMITED
C22C19/056B33Y70/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,258,655
App. No.
18/117,828
Granted
Mar 25, 2025
Kind
B2
Abstract

A nickel-based alloy composition consisting, in weight percent, of: between 1.0 and 3.5% aluminium, 0.0 and 3.6% titanium, 0.0 and 6.0% niobium, 0.0 and 4.9% tantalum, 0.0 and 5.4% tungsten, 0.0 and 4.0% molybdenum, 8.9 and 30.0% cobalt, 10.8 and 20.6% chromium, 0.02 and 0.35% carbon, between 0.001 and 0.2% boron, between 0.001 and 0.5% zirconium, 0.0 and 5.0% rhenium, 0.0 and 8.5% ruthenium, 0.0 and 4.6 percent iridium, between 0.0 and 0.5% vanadium, between 0.0 and 1.0% palladium, between 0.0 and 1.0% platinum, between 0.0 and 0.5% silicon, between 0.0 and 0.1% yttrium, between 0.0 and 0.1% lanthanum, between 0.0 and 0.1% cerium, between 0.0 and 0.003% sulphur, between 0.0 and 0.25% manganese, between 0.0 and 6.0% iron, between 0.0 and 0.5% copper, between 0.0 and 0.5% hafnium, the balance being nickel and incidental impurities, wherein the following equations are satisfied in which W Nb , W Ta , W Ti , W Mo , W Al , W Re and W Ru are the weight percent of niobium, tantalum, titanium, molybdenum, aluminium, rhenium and ruthenium in the alloy respectively 4.2≤( W W +0.92 W Re +1.58 W Ru )+ W Mo W Al +0.5 W Ti +0.3 W Nb +0.15 W Ta ≤4.0 and 3.0≤ W Al +0.5 W Ti +1.5(0.3 W Nb +0.15 W Ta ).

Claims (25)

1. A nickel-based alloy composition consisting, in weight percent, of: 1.0 to 3.5% aluminium, 0.0 to less than 3.0% titanium, 0.0 to 6.0% niobium, 0.0 to 4.9% tantalum, 0.0 to 5.4% tungsten, 0.0 to 4.0% molybdenum, 8.9 to 30.0% cobalt, more than 15.0% to 20.6% chromium, 0.02 to 0.35% carbon, 0.001 to 0.2% boron, 0.001 to 0.5% zirconium, 0.0 to 5.0% rhenium, 0.0 to 8.5% ruthenium, 0.0 to 4.6 percent iridium, 0.0 to 0.5% vanadium, 0.0 to 1.0% palladium, 0.0 to 1.0% platinum, 0.0 to 0.5% silicon, 0.0 to 0.1% yttrium, 0.0 to 0.1% lanthanum, 0.0 to 0.1% cerium, 0.0 to 0.003% sulphur, 0.0 to 0.25% manganese, 0.0 to 6.0% iron, 0.0 to 0.5% copper, 0.0 to 0.5% hafnium, the balance being nickel and incidental impurities, wherein the following equations are satisfied in which W Nb , W Ta , W Ti , W Mo , W Al , W Re and W Ru are the weight percent of niobium, tantalum, titanium, molybdenum, aluminium, rhenium and ruthenium in the alloy respectively

4.2≤( W W +0.92 W Re +1.58 W Ru )+ W Mo

W Al +0.5 W Ti +0.3 W Nb +0.15 W Ta ≤4.0

and

3.0 ≤W Al +0.5 W Ti +1.5(0.3 W Nb +0.15 W Ta ).

2. The nickel-based alloy composition of claim 1 , wherein the following equation is satisfied in which W Nb , W Ta , W Ti and W Al are the weight percent of niobium, tantalum, titanium and aluminium in the alloy respectively

(0.5 W Ti +0.3 W Nb +0.15 W Ta )/ W Al ≤1.5.

3. The nickel-based alloy composition of claim 1 , wherein the sum of elements molybdenum and tungsten, in weight percent, is 5.3 to 6.6%.

4. The nickel-based alloy composition of claim 1 consisting of, in weight percent, is 1.0 to 3.0% aluminium.

5. The nickel-based alloy composition of claim 1 , consisting of, in weight percent, 0.2 to 4.9 wt. % tungsten.

6. The nickel-based alloy composition of claim 1 , consisting of, in weight percent, 1.6 to 4.0 wt. % molybdenum.

7. The nickel-based alloy composition of claim 1 , consisting of, in weight percent, 15.6 to 25.0 wt. % cobalt.

8. The nickel-based alloy composition of claim 1 , consisting of, in weight percent, 0.001 to 0.01 wt. % zirconium.

9. The nickel-based alloy composition of claim 1 , consisting of, in weight percent, 5.1 wt % or less niobium.

10. The nickel-based alloy composition of claim 1 , having a microstructure with a volume fraction of γ′ of 0.18 and 0.30 at 900° C.

11. The nickel-based alloy composition of claim 1 , wherein the sum of elements tungsten, rhenium, ruthenium and iridium is less than or equal to 5.4 wt % equivalent of tungsten alone in terms of density.

12. The nickel-based alloy composition of claim 1 , consisting of, in weight percent, 3.0 wt % or less rhenium and/or ruthenium and/or iridium.

13. The nickel-based alloy composition according to claim 1 , wherein the following equation is satisfied in

W Al +0.5 W Ti +0.3 W Nb +0.15 W Ta ≤4.0.

14. The nickel based alloy composition according to claim 1 , consisting of, in weight percent, 3.8 wt. % or less molybdenum.

15. The nickel based alloy composition according to claim 1 , consisting of, in weight percent, 0.1 wt. % to 4.9 wt. % of tantalum.

16. The nickel based alloy composition according to claim 1 , consisting of, in weight percent, 0.1 wt. % to 6.0 wt. % niobium.

17. The nickel based alloy composition according to claim 1 , consisting of, in weight percent, 0.1 wt. % to less than 3.0 wt. % titanium.

18. The nickel based alloy composition according to claim 1 , consisting of, in weight percent, 0.2 wt. % to 5.4 wt. % tungsten.

19. The nickel based alloy composition according to claim 1 , consisting of, in weight percent, of more than 15.0 wt. % to 20.6 wt. % chromium and W Mo +W W less than 6.6 wt. %.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2023
From: CRUDDEN, DAVID; NEMETH, ANDRE
To: OXMET TECHNOLOGIES LIMITED
Reel/Frame 062894/0642 →
CHANGE OF NAME Recorded Mar 6, 2023
From: OXMET TECHNOLOGIES LIMITED
To: ALLOYED LIMITED
Reel/Frame 062894/0717 →
Priority Claims (1)
GB 1712196 · Jul 28, 2017 · national
Continuity (2)
Continuation 16634406
Related Publication 20230220519A1 · Jul 13, 2023
References Cited (155)
US 3941590A · Watanabe · 1976 [cited by applicant]
US 5130089A · Henry · 1992 [cited by applicant]
US 5476555A · Erickson · 1995 [cited by applicant]
US 5882586A · Tamura et al. · 1999 [cited by applicant]
US 6051083A · Tamaki et al. · 2000 [cited by applicant]
US 6177046B1 · Simkovich · 2001 [cited by examiner]
US 6284392B1 · Seth et al. · 2001 [cited by applicant]
US 6478897B1 · Izumida et al. · 2002 [cited by applicant]
US 6706241B1 · Baumann et al. · 2004 [cited by applicant]
US 6908519B2 · Raymond et al. · 2005 [cited by applicant]
US 7014723B2 · Beck et al. · 2006 [cited by applicant]
US 7854809B2 · Arrell et al. · 2010 [cited by applicant]
US 9243514B2 · Krotzer, Jr. et al. · 2016 [cited by applicant]
US 9352421B2 · Illston · 2016 [cited by applicant]
US 9670572B2 · Etter et al. · 2017 [cited by applicant]
US 11180840B2 · Goncharov et al. · 2021 [cited by applicant]
US 11459640B2 · Goncharov et al. · 2022 [cited by applicant]
US 11634792B2 · Crudden et al. · 2023 [cited by applicant]
US 20040022661A1 · Wood et al. · 2004 [cited by applicant]
US 20040177901A1 · Yoshinari et al. · 2004 [cited by applicant]
US 20060039817A1 · Kelly · 2006 [cited by applicant]
US 20070051199A1 · Etuve et al. · 2007 [cited by applicant]
US 20070095441A1 · Jiang et al. · 2007 [cited by applicant]
US 20080166258A1 · Tanimoto et al. · 2008 [cited by applicant]
US 20100059146A1 · Sato et al. · 2010 [cited by applicant]
US 20100296962A1 · Hasselqvist et al. · 2010 [cited by applicant]
US 20100329876A1 · Bain et al. · 2010 [cited by applicant]
US 20120251307A1 · Nishimoto et al. · 2012 [cited by applicant]
US 20120288400A1 · Hirata et al. · 2012 [cited by applicant]
US 20130323069A1 · Izumi et al. · 2013 [cited by applicant]
US 20140017511A1 · Izumi et al. · 2014 [cited by applicant]
US 20140234155A1 · Semba et al. · 2014 [cited by applicant]
US 20150197833A1 · Kawagishi · 2015 [cited by applicant]
US 20150322557A1 · Etter et al. · 2015 [cited by applicant]
US 20150368774A1 · Ota et al. · 2015 [cited by applicant]
US 20160002752A1 · Srivastava et al. · 2016 [cited by applicant]
US 20160167172A1 · Goncharov et al. · 2016 [cited by applicant]
US 20160222490A1 · Wright et al. · 2016 [cited by applicant]
US 20170021453A1 · Engeli et al. · 2017 [cited by applicant]
US 20170088919A1 · Hardy · 2017 [cited by examiner]
US 20170189960A1 · Ibe · 2017 [cited by applicant]
US 20170216919A1 · Liu et al. · 2017 [cited by applicant]
US 20170342525A1 · Takasawa et al. · 2017 [cited by applicant]
US 20180002793A1 · Detor et al. · 2018 [cited by applicant]
US 20180002794A1 · Detor et al. · 2018 [cited by applicant]
US 20180023176A1 · Han et al. · 2018 [cited by applicant]
US 20180057921A1 · Kobayashi et al. · 2018 [cited by applicant]
US 20180100223A1 · Kobayashi et al. · 2018 [cited by applicant]
US 20190360078A1 · Hardy et al. · 2019 [cited by applicant]
DE 102015016729 · 2017 [cited by applicant]
EP 0403682 · 1990 [cited by applicant]
EP 0709477 · 1996 [cited by applicant]
EP 0789087 · 1997 [cited by applicant]
EP 1096033 · 2001 [cited by applicant]
EP 1193321 · 2002 [cited by applicant]
EP 1195446 · 2002 [cited by applicant]
EP 1410872 · 2004 [cited by applicant]
EP 1502966 · 2005 [cited by applicant]
EP 1674596 · 2006 [cited by applicant]
EP 1790750 · 2007 [cited by applicant]
EP 1813690 · 2007 [cited by applicant]
EP 1847627 · 2007 [cited by applicant]
EP 1997921 · 2008 [cited by applicant]
EP 2071128 · 2009 [cited by applicant]
EP 2246449 · 2010 [cited by applicant]
EP 2256222 · 2010 [cited by applicant]
EP 2298946 · 2011 [cited by applicant]
EP 2327493 · 2011 [cited by applicant]
EP 2412833 · 2012 [cited by applicant]
EP 2530181 · 2012 [cited by applicant]
EP 2772329 · 2014 [cited by applicant]
EP 2826877 · 2015 [cited by applicant]
EP 2894234 · 2015 [cited by applicant]
EP 3091096 · 2016 [cited by applicant]
EP 3153271 · 2017 [cited by applicant]
EP 3159425 · 2017 [cited by applicant]
EP 3170609 · 2017 [cited by applicant]
EP 3202931 · 2017 [cited by applicant]
EP 3208354 · 2017 [cited by applicant]
EP 3208355 · 2017 [cited by applicant]
EP 3249063 · 2017 [cited by applicant]
EP 3257956 · 2017 [cited by applicant]
EP 3278901 · 2018 [cited by applicant]
EP 3327157 · 2018 [cited by applicant]
EP 3327158 · 2018 [cited by applicant]
EP 3336210 · 2018 [cited by applicant]
EP 3693105 · 2020 [cited by applicant]
FR 3013060 · 2015 [cited by applicant]
GB 1243155 · 1971 [cited by applicant]
JP H09272933 · 1997 [cited by applicant]
JP H11310839 · 1999 [cited by applicant]
JP 2003113434 · 2003 [cited by applicant]
JP 2004256840 · 2004 [cited by applicant]
JP 2008045176 · 2008 [cited by applicant]
JP 2009013450 · 2009 [cited by applicant]
JP 2009114501 · 2009 [cited by applicant]
JP 2009144203 · 2009 [cited by applicant]
JP 2009167499 · 2009 [cited by applicant]
JP 2012219339 · 2012 [cited by applicant]
JP 2013049902 · 2013 [cited by applicant]
JP 2013095949 · 2013 [cited by applicant]
JP 2013216939 · 2013 [cited by applicant]
JP 2014122385 · 2014 [cited by applicant]
JP 2014210280 · 2014 [cited by applicant]
JP 2015117413 · 2015 [cited by applicant]
JP 2016000414 · 2016 [cited by applicant]
JP 2016037664 · 2016 [cited by applicant]
JP 2016056436 · 2016 [cited by applicant]
JP 2016196685 · 2016 [cited by applicant]
JP 2017179592 · 2017 [cited by applicant]
JP 2018123359 · 2018 [cited by applicant]
JP 2018145456 · 2018 [cited by applicant]
JP 2018168400 · 2018 [cited by applicant]
KR 1020170058065 · 2017 [cited by applicant]
SE 328414 · 1970 [cited by applicant]
WO WO2004065645 · 2004 [cited by applicant]
WO WO2011054864 · 2011 [cited by applicant]
WO WO2011062231 · 2011 [cited by applicant]
WO WO2013101692 · 2013 [cited by applicant]
WO WO2014025432 · 2014 [cited by applicant]
WO WO2014124626 · 2014 [cited by applicant]
WO WO2014126086 · 2014 [cited by applicant]
WO WO2014150323 · 2014 [cited by applicant]
WO WO2014165073 · 2014 [cited by applicant]
WO WO2015096980 · 2015 [cited by applicant]
WO WO2016158705 · 2016 [cited by applicant]
WO WO2016209591 · 2016 [cited by applicant]
WO WO2017100169 · 2017 [cited by applicant]
WO WO2018036797 · 2018 [cited by applicant]
WO WO2018071328 · 2018 [cited by applicant]
WO WO2018092204 · 2018 [cited by applicant]
WO WO2018151222 · 2018 [cited by applicant]
WO WO2018151262 · 2018 [cited by applicant]
WO WO2018155446 · 2018 [cited by applicant]
WO WO2018181098 · 2018 [cited by applicant]
WO WO2018216067 · 2018 [cited by applicant]
WO WO2019004176 · 2019 [cited by applicant]
WO WO2019021015 · 2019 [cited by applicant]
WO WO2020115478 · 2020 [cited by applicant]
WO WO2020245575 · 2020 [cited by applicant]
El-Bagoury et al., “Effect of various heat treatment conditions on microstructure of cast polycrystalline IN738LC alloy” [cited by applicant]
Ghoussoub et al., “On the Influence of Alloy Chemistry and Processing Conditions on Additive Manufacturability of Ni-Based Superalloys” [cited by applicant]
International Search Report and Written Opinion Issued in Corresponding PCT Patent Application No. PCT/GB2018/052124, mailed Nov. 7, 2018. [cited by applicant]
International Search Report and Written Opinion Issued in Corresponding PCT Patent Application No. PCT/GB2020/052349, dated Nov. 3, 2020. [cited by applicant]
International Search Report issued in the priority International Application No. PCT/GB2020/051330, dated Aug. 13, 2020. [cited by applicant]
Office Action issued in corresponding Japanese Application No. 2020-526700, dated Jul. 28, 2022 (English Machine Translation). [cited by applicant]
Search Report Issued in Corresponding United Kingdom Patent Application No. GB1712196.3, dated Feb. 20, 2018. [cited by applicant]
Tang et al., “The Effect of Heat Treatment on Tensile Yielding Response of the New Superalloy ABD-900AM for Additive Manufacturing” [cited by applicant]
Cruchley et al., “Chomia layer growth on a Ni-based superalloy: Sub-parabolic kinetics and the role of titanium”, [cited by applicant]
Crudden, D.J. et al., “Modelling of influence of alloy composition on flow stress in high-strength nickel-based superalloys”, [cited by applicant]
Prager et al., Welding Research Council Bulletin, pp. 128, 1968. [cited by applicant]
Office Action issued in corresponding Japanese Application No. 2021-572300, dated Apr. 23, 2024 (English Translation provided). [cited by applicant]
Office Action issued in related U.S. Appl. No. 17/766,145, dated Apr. 23, 2024. [cited by applicant]
Office Communication issued in U.S. Appl. No. 17/766,145, dated Jul. 25, 2024. [cited by applicant]
Office Action issued in Corresponding Japanese Application No. 2022-520380, dated Nov. 26, 2024 (English Translation provided). [cited by applicant]
Cited By (1)
US 12,742,227