IP Library Granted Patent US 11,873,074
Granted Patent B2
US 11,873,074 · App. 18/118,016 · Granted Jan 16, 2024

System for protecting a rotatable shaft of a motor from excessive bending moments

Inventors: Emil Ghapgharan (Burbank, CA); Lane Dalan (Simi Valley, CA); Pavel Belik (Simi Valley, CA); Christopher Eugene Fisher (Thousand Oaks, CA); Austin Craig Gunder (Red Lion, PA)
Assignee: AEROVIRONMENT, INC.
B64C11/02A63H27/02F01D5/3007F01D5/3023F04D29/382H02K7/003H02K7/14B64C2203/00B64U50/19
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Quick Facts
Patent No.
US 11,873,074
App. No.
18/118,016
Granted
Jan 16, 2024
Kind
B2
Abstract

A motor assembly that includes a motor having a motor casing, a rotatable shaft extending from said motor casing to a shaft length and a hub coupled to said rotatable shaft, the hub having a circumferential skid surface disposed immediately proximal to the motor casing and having a channel configured to seat a propeller, when a propeller is present, wherein a bending moment applied to the shaft through the hub results in the circumferential skid surface contacting said motor casing.

Claims (36)

1. A method of comprising:

applying a bending moment to a propeller;

transmitting the bending moment to a rotatable shaft of a motor; and

limiting bending deformation of the rotatable shaft with a reinforcing contact between a first structure and a skid surface of a rotatable hub as the rotatable shaft bends;

wherein a possibility of damage to the motor by a propeller ground strike is reduced by the reinforcing contact between the first structure and the skid surface of the rotatable hub during at least a portion of a rotation of the rotatable shaft.

2. The method of claim 1 , wherein transmitting the bending moment to a rotatable shaft of a motor further comprises:

transmitting the bending moment through the propeller to the rotatable hub; and

transmitting the bending moment from the rotatable hub to the rotatable shaft of the motor.

3. The method of claim 1 further comprising:

receiving and seating the propeller by the rotatable hub.

4. The method of claim 1 further comprising:

receiving the rotatable shaft by a cavity of the rotatable hub, wherein the rotatable shaft has a threaded distal portion configured to threadably receive a spinner nut to hold the propeller to the rotatable hub.

5. The method of claim 4 , wherein the hub has a channel which is contoured to approximate a bottom surface of an airfoil.

6. The method of claim 1 , wherein the skid surface is annular.

7. The method of claim 1 , wherein the skid surface is non-annular.

8. The method of claim 1 further comprising:

transferring a load between the first structure and the skid surface during contact.

9. The method of claim 1 , wherein the skid surface comprises opposing radial hub wings.

10. The method of claim 1 , wherein the skid surface is a circumferential skid surface which is spaced apart from the first structure by a gap distance.

11. The method of claim 10 , wherein the gap distance enables the contact of the circumferential skid surface onto the first structure prior to reaching a load limit of the rotatable shaft.

12. The method of claim 1 , wherein the motor is attached to a fixed structure.

13. The method of claim 1 , further comprising:

seating the propeller onto the rotatable shaft by a channel, wherein the channel for seating is configured so that the bending moment applied to the propeller is transmitted to the rotatable shaft of the motor and results in the first structure contacting the skid surface for providing reinforcing contact.

14. The method of claim 1 , wherein the first structure is a motor casing.

15. A system comprising:

a rotatable hub coupled to a rotatable shaft, the rotatable hub having a skid surface;

a motor rotatably coupled to the rotatable hub through the rotatable shaft; and

a first structure having a skid face for providing reinforcing contact spaced immediately apart from and in complementary opposition to the skid surface of the rotatable hub;

wherein a bending deformation of the rotatable shaft is limited by reinforcing contact between the first structure and the skid surface of the rotatable hub as the rotatable shaft bends; and

wherein a possibility of damage to the motor by a propeller ground strike is reduced by the reinforcing contact between the first structure and the skid surface of the rotatable hub during at least a portion of a rotation of the rotatable shaft.

16. The system of claim 15 , wherein the skid surface is at least one of: annular and non-annular, and wherein the first structure is a motor casing.

17. The system of claim 15 , wherein the skid surface comprises opposing radial hub wings.

18. The system of claim 15 , wherein the skid surface is a circumferential skid surface which is spaced apart from the first structure by a gap distance.

19. The system of claim 18 , wherein the gap distance enables the contact of the circumferential skid surface onto the first structure prior to reaching a load limit of the rotatable shaft.

20. The system of claim 15 , further comprising:

a channel, wherein the propeller is configured to be seated onto the rotatable shaft by the channel so that a bending moment applied to the propeller is transmitted to the rotatable shaft of the motor and results in the first structure contacting the skid surface for providing reinforcing contact.

Assignments (2)
SECURITY INTEREST Recorded Oct 4, 2024
From: AEROVIRONMENT, INC.
To: BANK OF AMERICA, N.A., AS THE ADMINISTRATIVE AGENT
Reel/Frame 069113/0683 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2023
From: GHAPGHARAN, EMIL; DALAN, LANE; BELIK, PAVEL; FISHER, CHRISTOPHER EUGENE; GUNDER, AUSTIN CRAIG
To: AEROVIRONMENT, INC.
Reel/Frame 062896/0808 →
Continuity (6)
Continuation 16682965 · Nov 13, 2019
Continuation 15689933 · Aug 29, 2017
Continuation 14184599 · Feb 19, 2014
Continuation PCTUS2012051206 · Aug 16, 2012
Provisional Application 61525609 · Aug 19, 2011
Related Publication 20230227145A1 · Jul 20, 2023