IP Library › Granted Patent US 12,498,208
Granted Patent B2
US 12,498,208 · App. 18/120,969 · Granted Dec 16, 2025

System of measuring objects in an environment

Inventors: Karan Paresh Patel (Gallatin, TN); Hamilton Ross Hughes (Park Hills, KY); James Brian McGlade (Blue Bell, PA); William Douglas Johnson (Marietta, GA); Anthony Wentzel (North Hollywood, CA); Noah Dawson Underwood (Atlanta, GA); Randall Marc Bachtel (Lawrenceville, GA); Michael Allan Sloan (Roswell, GA); Jason Lye (Atlanta, GA); Peter Wyndham Shipp, Jr. (Woodstock, GA); Taylor Kopacka Leigh (Alpharetta, GA)
Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
G01B3/38F16B2/02G01C22/00
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Quick Facts
Patent No.
US 12,498,208
App. No.
18/120,969
Filed
Mar 13, 2023
Granted
Dec 16, 2025
Kind
B2
Art Unit
2855
USPC
33/775
Abstract

A device can include a bar; a dynamic clamp assembled to the bar and configured to move with respect to the bar during use to capture dimensions of each of a plurality of physical objects to be measured; an orientation sensor; and a distance sensor configured to sense movement of the dynamic clamp with respect to the bar.

Claims (119)

1 . A device comprising:

a bar;

a dynamic clamp assembled to the bar and configured to move with respect to the bar during use to measure dimensions of each of a plurality of physical objects to be measured;

an orientation sensor configured to sense roll, pitch and yaw of the bar;

a distance sensor configured to sense movement of the dynamic clamp with respect to the bar, and

a wireless user device configured to:

(a) wirelessly download reference data from a Cloud source, the reference data corresponding to the plurality of physical objects to be measured,

(b) wirelessly receive roll, pitch and yaw data from the orientation sensor corresponding to movement of the bar,

(c) wirelessly receive distance data from the distance sensor corresponding to movement of the dynamic clamp, and then

(d) wirelessly upload measurement data to the Cloud source, the measurement data comprising both:

(i) measurement data obtained by human operation of the dynamic clamp, and

(ii) the roll, pitch and yaw data obtained by the orientation sensor and the distance data obtained by the distance sensor.

2 . The device of claim 1 , wherein at least one of the orientation sensor and the distance sensor comprises a rotary encoder.

3 . The device of claim 1 , wherein the orientation sensor comprises at least two of the following:

an accelerometer;

a magnetoometer; and

a gyroscope;

wherein the orientation sensor is configured to sense roll, pitch, and yaw of the device.

4 . The device of claim 3 , wherein the orientation sensor comprises:

the accelerometer;

the magnetoometer; and

the gyroscope.

5 . The device of claim 1 , further comprising a stationary clamp assembled to the bar, the stationary clamp and the dynamic clamp defining an adjustable clamp distance therebetween.

6 . The device of claim 5 , further comprising an end piece assembled to a first end of the bar, the dynamic clamp positioned between and movable between the stationary clamp and the end piece.

7 . The device of claim 1 , further comprising a jaw fixably assembled to a portion of the device, the jaw configured to contact at least one of the plurality of physical objects to be measured, the jaw removable from the portion of the device by a user without tools.

8 . The device of claim 7 , wherein the jaw defines a front end extending from a surrounding portion of the jaw and configured to contact at least one of the plurality of physical objects to be measured, a contact surface area of the front end being smaller than a cross-sectional area of a portion of the jaw that is offset from the front end and that is taken in a plane that is parallel to the front end.

9 . The device of claim 7 , wherein the jaw is removable from the portion of the device by removal of a fastener, the fastener extending though each of the jaw and the portion of the device when the fastener and jaw are assembled to the device.

10 . The device of claim 1 , wherein the distance sensor is assembled to the dynamic clamp, a portion of the dynamic clamp engaging a portion of the bar during use, such engagement causing rotation of a portion of the distance sensor.

11 . The device of claim 1 , further comprising an odometer comprising a wheel, the odometer configured to measure length measures by rotation of the wheel.

12 . The device of claim 11 , wherein the odometer further comprises a third sensor configured to sense rotation of the wheel.

13 . The device of claim 11 , wherein the odometer comprises at least one battery configured to power the odometer.

14 . A measurement tool comprising:

a caliper portion configured to capture a distance measurement;

a sensor configured to sense roll, pitch, and yaw of the measurement tool, and

a wireless user device configured to:

(a) wirelessly download reference data of physical objects to be measured from a Cloud source,

(b) wirelessly receive roll, pitch and yaw data from the sensor, and then

(c) wirelessly upload measurement data to the Cloud source, the measurement data comprising both:

(i) measurement data obtained by human operation of the caliper portion of the measurement tool, and

(ii) the roll, pitch and yaw data obtained by the sensor.

15 . The measurement tool of claim 14 , wherein the caliper portion comprises:

a bar assembly; and

a dynamic clamp assembled to the bar assembly and configured to move with respect to the bar during use of the measurement tool to capture the distance measurement.

16 . The measurement tool of claim 15 , wherein:

the sensor is a first sensor;

the bar assembly comprises:

a bar body extending a length of the caliper portion; and

a rack defining teeth and secured to the bar; and

the dynamic clamp comprises a second sensor comprising a gear configured to engage with the teeth of the rack.

17 . The measurement tool of claim 16 , wherein a bar body of the bar defines a “U” shape in cross-section.

18 . The measurement tool of claim 16 , wherein the bar body is monolithic.

19 . A parapet measuring system comprising:

a caliper portion configured to measure a thickness of a geometric feature of a parapet of a roof; and

an odometer portion assembled to the caliper portion and configured to measure a length of the geometric feature, and

a wireless user device configured to:

(a) wirelessly download reference data from a Cloud source, the reference data corresponding to the thickness and the length of the geometric feature of the parapet of the roof,

(b) wirelessly upload measurement data to the Cloud source, the measurement data comprising both:

(i) measurement data obtained by human operation of the caliper portion, and

(ii) measurement data obtained by human operation of the odometer portion.

20 . The system of claim 19 , wherein each of the caliper portion and the odometer portion is rated against water intrusion with an IP rating.

21 . The system of claim 19 , further comprising a bar, wherein the odometer portion comprises an odometer secured to the bar and comprising:

a wheel;

a first controller; and

a first sensor in communication with the first controller, the first sensor configured to sense rotation of the wheel, the first controller configured to collect data from the first sensor associated with the rotation.

22 . The system of claim 21 , wherein the first sensor comprises a rotary encoder.

23 . The system of claim 19 , further comprising a bar, wherein the caliper portion comprises a dynamic clamp slideably secured to the bar and comprising:

a jaw;

a second controller; and

a second sensor in communication with the second controller, the second sensor configured to sense translation of the jaw with respect to the bar, the second controller configured to collect data associated with the translation.

24 . The system of claim 23 , wherein the second sensor comprises a rotary encoder.

25 . The system of claim 19 , further comprising a bar, wherein:

the odometer portion comprises an odometer secured to the bar and comprising:

a wheel;

a first controller; and

a first sensor in communication with the first controller, the first sensor configured to sense rotation of the wheel, the first controller configured to collect data from the first sensor associated with the rotation;

the caliper portion comprises a dynamic clamp slideably secured to the bar and comprising:

a jaw;

a second controller; and

a second sensor in communication with the second controller, the second sensor configured to sense translation of the jaw with respect to the bar, the second controller configured to collect data associated with the translation; and

the system further comprises a third sensor configured to sense roll, pitch, and yaw of the system, the third sensor assembled to one of the odometer portion and the caliper portion.

26 . An odometer comprising:

a housing defining a protrusion defining an axis, the protrusion configured to connect to a caliper portion of a measurement tool;

a wheel rotatably coupled to the housing and defining an axis, the axis of the protrusion being parallel to the axis of the wheel;

a controller positioned inside the housing; and

a sensor in communication with the controller positioned inside the housing, the sensor configured to sense rotation of the wheel, the controller configured to collect data from the sensor, the data being associated with the rotation of the wheel, and

a wireless user device configured to:

(a) wirelessly download reference data from a Cloud source, the reference data corresponding to a plurality of physical objects to be measured,

(b) wirelessly receive data from the sensor corresponding to rotation of the wheel, and

(c) wirelessly upload measurement data to the Cloud source, the measurement data comprising:

(i) measurement data obtained by human operation of the caliper portion of the measurement tool, and

(ii) measurement data obtained by human operation of the wheel of the measurement tool, and

(iii) measurement data from the sensor corresponding to rotation of the wheel.

27 . The odometer of claim 26 , wherein the odometer further comprises a handle coupled to the housing, the handle configured to be held by a user to direct movement of the odometer on a surface while the user moves with the odometer, an extension direction of the handle being angled with respect to the axis of the wheel.

28 . The odometer of claim 27 , wherein the handle is configured to be disengaged from and re-engaged with the housing without tools.

29 . A method of using the odometer of claim 27 , the method comprising a user directing movement of the odometer on the surface while the user moves with the odometer.

30 . The odometer of claim 26 , further comprising at least one of a power control and a zero control assembled to the housing, the power control configured to power on the odometer and the zero control configured to initialize the sensor.

31 . The odometer of claim 26 , wherein the housing defines a barrier around at least one of a power control and a zero control of the odometer, the barrier configured to allow activation of the at least one of the power control and the zero control by a finger of a user but prevent activation of the at least one of the power control and the zero control by an object larger than the finger of the user.

32 . A method of using a measurement tool, the method comprising:

receiving a geometric feature of a parapet of a roof between a stationary clamp and a dynamic clamp of a caliper portion of the measurement tool, the geometric feature extending in a vertical direction from a surrounding surface of the roof, each of the stationary clamp and the dynamic clamp assembled to a bar of the measurement tool;

contacting opposite sides of the geometric feature with each of the stationary clamp and the dynamic clamp by moving the dynamic clamp on the bar; and

measuring a thickness of a geometric feature with the caliper portion;

wirelessly downloading reference data from a Cloud source, the reference data corresponding to the geometric feature of the parapet of the roof; and

wirelessly uploading measurement data to the Cloud source, the measurement data being obtained by human operation of the caliper portion of the measurement tool.

33 . The method of claim 32 , further comprising contacting respective vertical surfaces of the geometric feature with the stationary clamp and the dynamic clamp.

34 . The method of claim 32 , wherein measuring a thickness of the geometric feature with the caliper portion comprises pushing against a surface of the geometric feature a membrane covering the geometric feature.

35 . The method of claim 32 , wherein measuring a thickness of the geometric feature with the caliper portion comprises pressing an input device of a user input interface of the dynamic clamp to capture the thickness measurement.

36 . The method of claim 32 , further comprising transmitting the thickness measurement, via a wireless signal, to an app stored on a non-transitory computer-readable medium of a user device, the user device being separate from the measurement tool.

37 . The method of claim 36 , further comprising accessing, with the app, an aerial image of the roof and superimposing on the app a roadmap showing the geometric feature.

38 . The method of claim 36 , further comprising preparing, with the app using measurements taken by the measurement tool together with data capturing an orientation of the measurement tool in three axes when each of the measurements was taken by the measurement tool, a roadmap showing the parapet of the roof.

39 . The method of claim 38 , further comprising preparing, with the app, the roadmap for the geometric features of the parapet of the roof after each is measured and before all geometric features defining the parapet of the roof have been measured.

40 . The method of claim 36 , further comprising preparing, with the app, a plurality of print approvals, each of the print approvals showing specifications for a portion of edge metal configured to cap the parapet of the roof.

41 . The method of claim 36 , further comprising re-measuring, after taking measurements of a plurality of geometric features of the parapet of the roof, at least one geometric feature based on receipt of an error message through the app associated with at least one initial measurement of the geometric feature.

42 . The method of claim 36 , further comprising setting or accepting, in the app, at least one global variable, the at least one global variable being a default dimension of a physical characteristic of the geometric feature.

43 . The method of claim 32 , further comprising calibrating the caliper portion of the measurement tool.

44 . The method of claim 32 , wherein the measurement tool further comprises an odometer, the method further comprising calibrating the odometer.

45 . The method of claim 44 , further comprising measuring, with the odometer, a length of the geometric feature in a direction angled with respect to a thickness measurement of the geometric feature.

46 . The method of claim 32 , further comprising measuring a height of a step of the geometric feature by orienting a longitudinal axis of the measurement tool in a vertical orientation and either contacting or aligning a horizontal surface of the geometric feature with a surface of the dynamic clamp.

47 . The method of claim 32 , wherein the geometric feature is one of a wall section, a miter section, a curved section, and a tee section of the parapet of the roof.

48 . The method of claim 32 , further comprising taking, with the measurement tool, at least two thickness measurements of each of a second geometric feature, a third geometric feature, and a fourth geometric feature of the parapet of the roof.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2025
From: METAL-ERA, LLC
To: CARLISLE CONSTRUCTION MATERIALS, LLC
Reel/Frame 069864/0939 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 29, 2024
From: PATEL, KARAN PARESH; HUGHES, HAMILTON ROSS; MCGLADE, JAMES BRIAN; JOHNSON, WILLIAM DOUGLAS; WENTZEL, ANTHONY; UNDERWOOD, NOAH DAWSON; BACHTEL, RANDALL MARC; SLOAN, MICHAEL ALLAN; LYE, JASON; SHIPP, PETER WYNDHAM, JR.; LEIGH, TAYLOR KOPACKA
To: METAL-ERA, LLC
Reel/Frame 066866/0132 →
Continuity (2)
Provisional Application 63320031 · Mar 15, 2022
Related Publication 20230296365A1 · Sep 21, 2023
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