IP Library › Granted Patent US 12,429,322
Granted Patent B2
US 12,429,322 · App. 18/120,972 · Granted Sep 30, 2025

Locating, measuring, and error-checking system

Inventors: Karan Paresh Patel (Gallatin, TN); Hamilton Ross Hughes (Park Hills, KY); James Brian McGlade (Blue Bell, PA); William Douglas Johnson (Marietta, GA); Anthony Wentzel (North Hollywood, CA); Noah Dawson Underwood (Atlanta, GA); Randall Marc Bachtel (Lawrenceville, GA); Michael Allan Sloan (Roswell, GA); Jason Lye (Atlanta, GA); Peter Wyndham Shipp, Jr. (Woodstock, GA); Taylor Kopacka Leigh (Alpharetta, GA)
Assignee: CARLISLE CONSTRUCTION MATERIALS, LLC
G01B3/38F16B2/02G01C22/00
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Quick Facts
Patent No.
US 12,429,322
App. No.
18/120,972
Granted
Sep 30, 2025
Kind
B2
Abstract

An oriented distance measuring system can include a rail; an odometer including a wheel; a first controller; and a first sensor in communication with the first controller, the first sensor configured to sense rotation of the wheel, the first controller configured to collect data from the first sensor, the data being associated with the rotation of the wheel; and a second sensor configured to sense roll, pitch, and yaw of the system.

Claims (80)

1. An oriented distance measuring system comprising:

a rail;

an odometer comprising:

a wheel;

a first controller; and

a first sensor in communication with the first controller, the first sensor configured to sense rotation of the wheel, the first controller configured to collect data from the first sensor, the data being associated with the rotation of the wheel; and

a second sensor configured to sense roll, pitch, and yaw of the system.

2. The system of claim 1 , wherein the system comprises an odometer portion comprising the odometer and a caliper portion comprising the rail, the odometer portion being detachable from the caliper portion.

3. The system of claim 1 , wherein the odometer comprises at least one battery configured to power the odometer.

4. The system of claim 1 , further comprising a dynamic clamp assembled to the rail and configured to move with respect to the rail in a longitudinal direction of the rail during capture of distance measurements.

5. The system of claim 4 , wherein the dynamic clamp is selectably lockable to the rail with a locking fastener.

6. The system of claim 4 , wherein the system comprises a third sensor configured to sense movement of the dynamic clamp with respect to the rail.

7. The system of claim 6 , wherein the third sensor is assembled to the dynamic clamp, a portion of the dynamic clamp engaging a portion of the rail during use, such engagement causing rotation of a portion of the third sensor.

8. The system of claim 4 , wherein the dynamic clamp comprises a user input interface comprising a control surface, the system is configured to send a wireless signal from the user input interface to a user device and/or receive a wireless signal from the user device.

9. The system of claim 1 , wherein the second sensor comprises at least one of an accelerometer, a magnetometer, and a gyroscope.

10. A measurement tool comprising:

at least one of a caliper portion and an odometer portion, the caliper portion configured to take a thickness measurement and the odometer portion configured to take a distance measurement;

a plurality of input devices defining a user input interface; and

a controller configured to transmit a signal from the measurement tool to a user device separate from the measurement tool and configured to control the user device based on activation, by a user, of an input device of the plurality of input devices, the signal comprising:

instructions to the user device; and

data corresponding to the thickness measurement, the user device configured to display on a screen thereof at least one of the instructions and the data.

11. The measurement tool of claim 10 , further comprising a sensor.

12. The measurement tool of claim 11 , wherein the sensor is an orientation sensor.

13. The measurement tool of claim 10 , wherein the caliper portion comprises:

a bar; and

a dynamic clamp assembled to the bar and configured to move with respect to the bar during use to take the thickness measurement.

14. The measurement tool of claim 13 , further comprising a stationary clamp assembled to the bar, the stationary clamp and the dynamic clamp defining an adjustable clamp distance therebetween.

15. The measurement tool of claim 10 , further comprising a jaw fixably assembled to a portion of the measurement tool, the jaw configured to contact an object to be measured, the jaw removable from the portion of the measurement tool by a user without tools.

16. The measurement tool of claim 15 , wherein the jaw defines a front end extending from a surrounding portion of the jaw and configured to contact the object to be measured, a contact surface area of the front end being smaller than a cross-sectional area of a portion of the jaw that is offset from the front end and that is taken in a plane that is parallel to the front end.

17. The measurement tool of claim 10 , wherein the controller is configured to control a device app stored on a non-transitory computer-readable medium of the user device.

18. An error-checking system comprising:

a measurement tool comprising a caliper portion defining an adjustable clamp distance, the measurement tool configured to capture at least two thickness measurements for each of a plurality of physical objects, each of the plurality of physical objects arranged in series, each of the plurality of physical objects joined with at least one other of the plurality of physical objects; and

a non-transitory computer-readable medium having stored thereon a device app in wireless communication with the measurement tool, the device app configured to wirelessly receive the at least two thickness measurements from the measurement tool and check for continuity in each transition between adjacent physical objects of the plurality of physical objects.

19. The system of claim 18 , wherein the caliper portion comprises:

a bar;

a stationary clamp fixably assembled to the bar; and

a dynamic clamp slideably assembled to the bar and offset from the stationary clamp, the stationary clamp and the dynamic clamp defining the clamp distance therebetween.

20. The system of claim 18 , further comprising a user device comprising:

the non-transitory computer-readable medium having stored thereon the device app; and

a screen defining a display for communicating with a user of the user device.

21. A method of using the system of claim 18 , the method comprising:

applying a rule, the rule being applicable to a single geometric feature; and

checking for violation of the rule arising from the at least two thickness measurements on a single geometric feature.

22. The method of claim 21 , further comprising notifying a user of the system of the violation of the rule.

23. A method of using the system of claim 18 , the method comprising:

capturing at least two thickness measurements of each of a first physical object and a second physical object of the plurality of physical objects, the first physical object and the second physical object positioned adjacent to each other; and

comparing one of the at least two thickness measurements of the second physical object with one of the at least two thickness measurements of the first physical object.

24. The method of claim 23 , wherein the first physical object and the second physical object are adjacent geometric features of a parapet of a roof.

25. The method of claim 23 , further comprising:

applying a rule, the rule being applicable to a single geometric feature; and

checking for violation of the rule arising from the at least two thickness measurements on the single geometric feature.

26. A method comprising:

capturing, with a measurement tool, at least one of a thickness measurement and a length measurement of a physical object; and

transmitting data associated with the at least one of the thickness measurement and the length measurement to a user device, the data comprising data corresponding to roll, pitch, and yaw of the measurement tool during capture of the at least one of the thickness measurement and the length measurement.

27. The method of claim 26 , wherein capturing the at least one of the thickness measurement and the length measurement comprises capturing at least one of a thickness measurement and a length measurement of each of a plurality of physical objects, the plurality of physical objects being geometric features of a parapet of a roof.

28. The method of claim 27 , wherein capturing the at least one of the thickness measurement and the length measurement comprises capturing at least two thickness measurements of each of a first geometric feature and a second geometric feature, the first geometric feature and the second geometric feature positioned adjacent to each other and sharing a common measurement location, one of the at least two thickness measurements of the second geometric feature and one of the at least two thickness measurements of the first geometric feature being taken at approximately the common measurement location.

29. The method of claim 28 , further comprising:

comparing one of the at least two thickness measurements of the second geometric feature with one of the at least two thickness measurements of the first geometric feature; and

communicating an error to the user of the user app if a difference between the one of the at least two thickness measurements of the second geometric feature and the one of the at least two thickness measurements of the first geometric feature exceeds a predetermined threshold.

30. The method of claim 26 , further comprising a user pressing an input device of a user input interface to indicate to a system comprising the measurement tool that the data is ready to transmit to the user device.

31. The method of claim 30 , further comprising providing feedback to a user, the feedback being one of visual and aural feedback.

32. A method of manufacturing a measurement tool, the method comprising:

assembling a dynamic clamp to a bar of the measurement tool, the dynamic clamp configured to move with respect to the bar during use to capture distance measurements; and

assembling a first sensor to the measurement tool, the first sensor configured to sense roll, pitch, and yaw of the measurement tool.

33. The method of claim 32 , wherein assembling the first sensor to the measurement tool comprises assembling the first sensor to the dynamic clamp, the first sensor positioned inside a housing of the dynamic clamp.

34. The method of claim 32 , further comprising:

assembling a controller to the measurement tool, the controller comprising a printed circuit board; and

placing the controller in communication with the first sensor, the controller configured to receive data from the first sensor.

35. The method of claim 32 , further comprising assembling a stationary clamp to the bar, the stationary clamp and the dynamic clamp defining an adjustable clamp distance therebetween.

36. The method of claim 35 , wherein the stationary clamp is positioned closer to a second end of the bar than a first end of the bar.

37. The method of claim 32 , further comprising assembling a jaw to the dynamic clamp, the jaw removable from the dynamic clamp by a user without tools.

38. The method of claim 32 , further comprising assembling a second sensor to the measurement tool, the second sensor configured to sense movement of the dynamic clamp with respect to the bar.

39. The method of claim 38 , further comprising:

assembling a controller to the measurement tool, the controller comprising a printed circuit board; and

placing the controller in communication with the second sensor, the controller configured to receive data from the second sensor.

40. The method of claim 32 , further comprising assembling an odometer to the measurement tool.

41. The method of claim 40 , further comprising assembling a third sensor to the measurement tool, the third sensor configured to sense rotation of a first portion of the odometer with respect to second portion of the odometer.

42. The method of claim 41 , further comprising:

assembling a controller to the measurement tool, the controller comprising a printed circuit board; and

placing the controller in communication with the third sensor, the controller configured to receive data from the third sensor.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2025
From: METAL-ERA, LLC
To: CARLISLE CONSTRUCTION MATERIALS, LLC
Reel/Frame 069864/0939 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 29, 2024
From: PATEL, KARAN PARESH; HUGHES, HAMILTON ROSS; MCGLADE, JAMES BRIAN; JOHNSON, WILLIAM DOUGLAS; WENTZEL, ANTHONY; UNDERWOOD, NOAH DAWSON; BACHTEL, RANDALL MARC; SLOAN, MICHAEL ALLAN; LYE, JASON; SHIPP, PETER WYNDHAM, JR.; LEIGH, TAYLOR KOPACKA
To: METAL-ERA, LLC
Reel/Frame 066708/0287 →
Continuity (2)
Provisional Application 63320031 · Mar 15, 2022
Related Publication 20230296120A1 · Sep 21, 2023
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Masser; Article entitled: “BT Caliper”, located at <https://www.masser.fi/products/bt-caliper/> publicly available prior to Mar. 15, 2022, 7 pgs. [cited by applicant]
Roofsnap; Article entitled: “Your Roofing Sales Process, Simplified”, located at <https://roofsnap.com/>, Copyright 2021, publicly available prior to Mar. 15, 2022, 14 pgs. [cited by applicant]
Roofgraf; Article entitled: “Roofgraf Features”, located at <https://www.roofgraf.com/features/>, publicly available prior to Mar. 15, 2022, 1 pg. [cited by applicant]
Roofing Contractor; Article entitled: “MeasureOn App”, located at <https://www.roofingcontractor.com/articles/92148-measureon-app>, published Mar. 22, 2017, 5 pgs. [cited by applicant]