IP Library Granted Patent US 12,037,092
Granted Patent B2
US 12,037,092 · App. 18/128,413 · Granted Jul 16, 2024

Floating offshore foundation including modular components, method for modular assembly of the floating offshore foundation, and a reconfigurable system for the floating offshore foundation

Inventors: Sung Youn Boo (Houston, TX); Steffen A Shelley (Houston, TX)
Assignee: VL Offshore, LLC
B63B73/10B63B1/125B63B35/38B63B2035/446
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Quick Facts
Patent No.
US 12,037,092
App. No.
18/128,413
Granted
Jul 16, 2024
Kind
B2
Abstract

A floating foundation includes a plurality of unit modules that can be fabricated in an efficient manner and then assembled, on shore or afloat near the deployment location. The floating foundation can be applied to various offshore energy systems, such as wind power generation, and in deployment locations with limited infrastructure.

Claims (40)

1. A floating offshore foundation including a plurality of unit modules capable of being connected to each other, the floating offshore foundation comprising:

a central pontoon module;

a plurality of outer pontoon modules configured to have one end thereof connected to the central pontoon module;

a plurality of outer node modules, each of the outer node module configured to connect to an other end of a corresponding outer pontoon module of the plurality of outer pontoon modules;

a support truss module disposed above the central pontoon module and comprising a plurality of legs, each of the plurality of legs configured to connect to an upper side of a corresponding outer pontoon module; and

a plurality of outer column modules, wherein each of the plurality of outer column modules are reconfigurable and are disposed on an upper side of a corresponding outer node module of the plurality of outer node modules, and

wherein the plurality of unit modules are configured to detachably connect to each other.

2. The floating offshore foundation of claim 1 , wherein each of the outer column modules comprises a plurality of columns.

3. The floating offshore foundation of claim 2 , wherein each of the plurality of the columns comprises a plurality of sub-module columns, and the each of the plurality of the sub-module columns are configured to connect to and disconnect from each other.

4. The floating offshore foundation of claim 3 , wherein at least one of the plurality of sub-module columns has a different shape or dimension or is made of a different material.

5. The floating offshore foundation of claim 3 , wherein at least one of the plurality of the sub-module columns comprises a central connector for fixing the plurality of the sub-module columns.

6. The floating offshore foundation of claim 1 , wherein the plurality of unit modules are configured to connect to each other by a mechanical means.

7. The floating offshore foundation of claim 6 , wherein the mechanical means for connecting the plurality of unit modules is one or more means selected from the group consisting of stabbing structures with locking pins, structural plates/tubulars, flanges, arrayed interlocking joints, receptacles and tab locking structures, ultra-high performance concrete, pin and hinge connection, and pin and box connection.

8. The floating offshore foundation of claim 1 , further comprising an internal endo-structural system connecting the plurality of outer pontoon modules to the central pontoon module, the outer pontoon modules to the outer node modules, and/or the support truss module to the outer pontoon modules.

9. The floating offshore foundation of claim 8 , wherein the internal endo-structural system comprises a plurality of structural members disposed within the unit modules.

10. The floating offshore foundation of claim 9 , wherein the structural members of the internal endo-structural system protrude from a male unit module which connect to a respective female unit module.

11. The floating offshore foundation of claim 9 , wherein the structural members are made of steel and a surrounding material is made of a material lighter than steel.

12. The floating offshore foundation of claim 1 , further comprising an interface node module configured to support an offshore energy system there above and to connect to an upper side of the support truss module.

13. The floating offshore foundation of claim 12 , wherein the interface node module comprises a structural component for connecting to the support truss module and a connection component configured to support the offshore energy system, wherein the connection component is replaceable to accommodate different types and sizes of offshore energy systems.

14. The floating offshore foundation of claim 1 , wherein the legs of the support truss module are connected to the corresponding outer pontoon module at a connection angle between 45 and 60 degrees.

15. The floating offshore foundation of claim 1 , wherein an end of the legs of the support truss module are connected via a hinge and pin connection component disposed on the upper side of the outer pontoon modules.

16. A method of assembling a modular floating offshore foundation, the method comprising:

manufacturing a plurality of unit modules of the modular floating offshore foundation; and

connecting the plurality of units modules,

wherein the plurality of unit modules comprises:

a central pontoon module;

a plurality of outer pontoon modules configured to have one end thereof connected to the central pontoon module;

a plurality of outer node modules, each of the outer node module configured to connect to an other end of a corresponding outer pontoon module of the plurality of outer pontoon modules;

a support truss module disposed above the central pontoon module and comprising a plurality of legs, each of the plurality of legs configured to connect to an upper side of a corresponding outer pontoon module; and

a plurality of outer column modules, wherein each of the plurality of outer column modules are reconfigurable and are disposed on an upper side of a corresponding outer node module of the plurality of outer node modules,

wherein the plurality of unit modules are configured to detachably connect to each other, and

wherein each of the outer column modules comprises a plurality of columns.

17. The method of claim 16 , wherein the connecting the plurality of unit modules is performed on waters, and

wherein the plurality of unit modules comprises a ballast system for controlling module draft during and after assembly.

18. The method of claim 17 , wherein a connection support caisson is used between at least some of the plurality of unit modules to facilitate floating connection.

19. The method of claim 16 , wherein the connecting the plurality of unit modules is performed on waters using a plurality of barges to support floating of the plurality of unit modules.

20. The method of claim 16 , wherein the connecting the plurality of unit modules is performed by mechanical means, and

wherein the mechanical means for connecting the plurality of unit modules is one or means selected from the group consisting of stabbing structures with locking pins, structural plates/tubulars, flanges, arrayed interlocking joints, receptacles and tab locking structures, ultra-high performance concrete, pin and hinge connection, and pin and box connection.

21. The method of claim 16 , wherein a plurality of interface node extensions are used to connect a plurality of support trusses and the interface node.

22. The method of claim 16 , wherein the support truss can be connected to the central pontoon.

Assignments (2)
CONFIRMATORY LICENSE Recorded Sep 6, 2023
From: VL OFFSHORE, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 064812/0176 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2023
From: BOO, SUNG YOUN; SHELLEY, STEFFEN A.
To: VL OFFSHORE, LLC
Reel/Frame 063161/0822 →
Continuity (3)
Continuation PCTUS2023012960 · Feb 13, 2023
Provisional Application 63309544 · Feb 12, 2022
Related Publication 20230257082A1 · Aug 17, 2023