Granted Patent B2

US 12,274,628 · App. 18/136,608 · Granted Apr 15, 2025

Inventors: Jason T. Sherman (Warsaw, IN); Alec A. Birkbeck (Leeds, GB); Robert R. Freeman (Leeds, GB)

Assignee: DEPUY SYNTHES PRODUCTS, INC.

A61F2/4609A61B34/20A61B34/25A61F2/4657A61B2034/2048A61F2/34A61F2002/4629A61F2002/4632A61F2002/4668

Abstract

Claims (43)

1. A method for aligning an acetabular prosthetic component in a patient's surgically-prepared acetabulum, the method comprising:

placing an alignment frame on a body of the patient in a reference position such that each of a plurality of contact feet of the alignment frame confronts a corresponding reference point of the patient's bony anatomy;

inserting an inserter sensor module into a cradle of the alignment frame while the alignment frame is positioned on the body of the patient in the reference position;

generating, by an orientation sensor of the inserter sensor module, alignment data indicative of the current orientation of the inserter sensor module while the inserter sensor module is received in the cradle; and

transmitting, by a communication circuit of the inserter sensor module, the alignment data to a display module, wherein the alignment data is usable by the display module to register the inserter sensor module to a patient coordinate system of the patient's bony anatomy.

2. The method of claim 1 , wherein placing the alignment frame on the body of the patient includes independently moving each of a pair of contact feet of the plurality of contact feet relative to a frame body of the alignment frame to a position on the body that confronts a corresponding anterior superior iliac spine (ASIS) point of the patient's bony anatomy.

3. The method of claim 2 , wherein placing the alignment frame on the body of the patient further includes moving a contact foot of an arm of the alignment frame relative to the frame body to a position on the body of the patient the confronts the pubic symphysis of the patient.

4. The method of claim 1 , further comprising:

receiving, by the display module, the alignment data transmitted by the inserter sensor module; and

determining, by the display module, a coordinate system conversion factor to convert the sensor data received from the inserter sensor module from a coordinate system of the inserter sensor module to a patient coordinate system of the patient's bony anatomy.

5. The method claim 4 , further comprising:

removing the inserter sensor module from the cradle of the alignment frame;

securing the inserter sensor module to an acetabular prosthetic component inserter;

generating, by the orientation sensor of the inserter sensor module, sensor data indicative of the orientation of the acetabular prosthetic component inserter in three-dimensions while the inserter sensor module is secured to the acetabular prosthetic component inserter;

transmitting, by the communication circuit of the inserter sensor module, the sensor data to the display module; and

determining, by the display module, an orientation of the acetabular prosthetic component inserter relative to the patient's bony anatomy using the coordinate system conversion factor and the sensor data received from the inserter sensor module.

6. The method of claim 5 , further comprising:

securing a reference sensor module to the patient's bony anatomy; and

generating, by an orientation sensor of the reference sensor module, sensor data indicative of the orientation of the patient's bony anatomy in three-dimensions while the reference sensor module is secured to the patient's bony anatomy,

wherein determining the orientation of the acetabular prosthetic component inserter relative to the patient's bony anatomy comprises determining, by the display module, the orientation of the acetabular prosthetic component inserter relative to the patient's bony anatomy based on the sensor data received from the reference sensor module, the sensor data received from the inserter sensor module, and the coordinate system conversion factor.

7. The method of claim 6 , further comprising communicating, by the display module and with the inserter sensor module, to activate an alignment indicator of the inserter sensor module in response to the determined orientation of the acetabular prosthetic component being within threshold amount of a reference orientation.

8. The method of claim 6 , wherein determining the orientation of the acetabular prosthetic component t inserter comprises determining an inclination angle and an anteversion angle of the acetabular prosthetic component relative to the patient's bony anatomy, and further comprising:

displaying, by the display module, the inclination angle and the anteversion angle on a display of the display module.

9. The method of claim 8 , further comprising displaying, by the display module, a graphical representation of the acetabular prosthetic component inserter on the display in a position based on the determined inclination angel and anteversion angle.

10. The method of claim 6 , further comprising

providing power to the reference sensor module to turn on the reference sensor module in response to selection of a power button of the reference sensor module; and

ignoring, by the reference sensor module, re-selection of the power button after the reference sensor module has been turned on.

11. The method of claim 10 , wherein providing power to the reference sensor module comprises illuminating the power button while the reference sensor is turned on.

12. The method of claim 6 , further comprising initializing the reference sensor module and the inserter sensor module to compensate for bias offset of sensor data generated by each of the reference sensor module and the inserter sensor module.

13. The method of claim 12 , wherein initializing the reference sensor module and the inserter sensor module comprises mating a keyed feature of a housing of the reference sensor module with a corresponding keyed feature of a housing of the inserter sensor module.

14. The method of claim 13 , wherein mating the keyed feature of the housing of the reference sensor module with the corresponding keyed feature of the housing of the inserter sensor module comprises receiving a raised platform of the housing of reference sensor module into a corresponding recess of the housing of the inserter sensor module.

15. The method of claim 12 , wherein initializing the reference sensor module and the inserter sensor module comprises transmitting identification data from each of the reference sensor module and the inserter sensor module to the display module and displaying, by the display module, the identification data on a display of the display module.

16. The method of claim 12 , wherein initializing the reference sensor module and the inserter sensor module comprises pairing each of the reference sensor module and the inserter sensor module with the display module.

17. The method of claim 1 , further comprising:

providing power to the inserter sensor module to turn on the inserter sensor module in response to selection of a power button of the inserter sensor module; and

ignoring, by the inserter sensor module, re-selection of the power button after the inserter sensor module has been turned on.

18. The method of claim 17 , wherein providing power to the inserter sensor module comprises illuminating the power button while the inserter sensor is turned on.

19. The method of claim 1 , further comprising:

generating, by a temperature sensor of the inserter sensor module, temperature data; and

correcting, by the inserter sensor module, the alignment data from the orientation sensor based on the temperature data.

20. The method of claim 1 , wherein generating alignment data comprises:

generating, by a gyroscope sensor of the orientation sensor, rotational data indicative of an amount of rotation of the inserter sensor module; and

generating, by an accelerometer sensor of the orientation sensor, acceleration data indicative of an amount of acceleration of the inserter sensor module.

Assignments (2)

Continuity (5)

References Cited (67)