IP Library Granted Patent US 12,280,277
Granted Patent B2
US 12,280,277 · App. 18/137,806 · Granted Apr 22, 2025

Fall protection system

Inventors: John Whitty (Richmond, VA); Alan Shamblin (Oakton, VA)
Assignee: Beacon Roofing Supply, Inc.
A62B35/0068A62B35/0037E04G5/001E06C7/187
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Quick Facts
Patent No.
US 12,280,277
App. No.
18/137,806
Granted
Apr 22, 2025
Kind
B2
Abstract

A fall protection system includes an elevation mechanism including a base end and an elevated end, and that is configured to permit a user to scale the elevation mechanism. The first channel is disposed at a first side of the elevation mechanism and extends between the base end and the elevated end, and is configured to anchor a first shuttle to the elevation mechanism and permit the first shuttle to transition between the base end and the elevated end of the elevation mechanism. The second channel is disposed at a second side of the elevation mechanism and extends between the base end and the elevated end, and is configured to anchor a second shuttle to the elevation mechanism and permit the second shuttle to transition between the base end and the elevated end of the elevation mechanism.

Claims (45)

1. A method of using a fall protection system by a user, comprising:

installing an elevation mechanism, comprising:

a support member that is elongated, inclined relative to vertical, and configured to allow the user to scale between a first end of the support member and an second end of the support member opposite the first end;

a first guide that is disposed at a first side of the support member and extends between the first end and the second end;

a first shuttle secured to the first guide and moveable along the first guide;

a second guide that is disposed at a second side of the support member and extends between the first end and the second end;

a second shuttle secured to the second guide and moveable along the second guide;

providing a harness comprising:

a first harness attachment component,

a second harness attachment component,

a third harness attachment component,

a first strap between the first harness attachment component and the third harness attachment component, and

a second strap between the second harness attachment component and the third harness attachment component;

attaching the first harness attachment component directly to the first shuttle;

attaching the second harness attachment component directly to the second shuttle;

attaching the third harness attachment component to the user;

wherein the harness forms a triangular shape when taut and attached to the first shuttle, the second shuttle and the user when the user is supported on the support member;

adjusting a length of the first strap and the second strap based on a height of the user and a width of the support member to respective lengths that restrict the user to a crouched position and to a top surface of the support member such that the user is restricted from falling off either side edge of the support member when the harness is attached to the first shuttle, the second shuttle and the user; and

scaling the support member while secured to the support member with the harness attached to the first shuttle, the second shuttle and the user, wherein the harness restricts the user to a crouched position when scaling the support member.

2. The method according to claim 1 , further comprising elevating the second end of the support member relative to the first end of the support member.

3. The method according to claim 1 , wherein the third harness attachment component is secured to the user at a center of the user's chest through a body harness.

4. The method according to claim 3 , wherein the third harness attachment component is a D ring.

5. The method according to claim 1 , wherein the first guide is in the form of a channel to which the first shuttle engages and the second guide is in the form of a channel to which the second shuttle engages.

6. The method according to claim 1 , wherein the elevation mechanism is a conveyor.

7. The method according to claim 1 , wherein each of the first strap and the second strap is between 12 inches and 24 inches.

8. The method according to claim 1 , wherein the support member comprises a set of step components.

9. The method according to claim 8 , wherein the set of step components includes a first type of step components and a second type of step components that is different than the first type of step component.

10. The method according to claim 9 , wherein the step components of the first type of step components are spaced apart at a first interval, and wherein the step components of the second type of step components are spaced apart at a second interval and wherein the first interval and the second interval are not aligned in a longitudinal direction of the support member; and wherein the user scales the support member by stepping on one or more of the step components.

11. The method according to claim 6 , wherein the conveyor comprises a moveable belt extending between the first end and the second end and on which the user is supported when scaling the support member.

12. The method according to claim 11 , wherein the elevation mechanism comprises footholds secured to the moveable belt.

13. The method according to claim 1 , wherein the elevation mechanism is secured at the first end to a vehicle.

14. The method according to claim 1 , wherein, when the first harness attachment component is attached to the first shuttle and the second harness attachment component is attached to the second shuttle, a maximum height of the third harness attachment component with respect to a top surface of the support member is about two feet or less.

15. The method according to claim 11 , further comprising two series of footholds secured to and protruding from the moveable belt, a first series of the two series of footholds arranged on one side of a center line of the moveable belt and a second series of the two series of footholds arranged on another side of a center line of the moveable belt opposite to that of the first series; and wherein spacing between the footholds within each of the first series and the second series is regular.

16. The method according to claim 15 , wherein each of the first series of footholds and the second series of footholds are spaced between 1 foot and 2 feet apart as measured in a longitudinal direction of the support member.

17. The method according to claim 12 , comprising a series of support elements protruding from the moveable belt having a shape that is different from the footholds and spaced apart along a longitudinal direction of the moveable belt at an interval larger than an interval between the footholds as measured in the longitudinal direction of the moveable belt.

18. The method according to claim, 11 , comprising two series of footholds secured to and protruding from the moveable belt, a first series of the two series of footholds arranged on one side of a center line of the moveable belt and a second series of the two series of footholds arranged on another side of a center line of the moveable belt opposite to that of the first series; and wherein the first series is staggered relative to the second series in a longitudinal direction of the moveable belt; and

wherein the user scales the support member using the first series of footholds and the second series of footholds for support.

19. The method according to claim 17 , wherein the series of support elements protrude from the moveable belt to a height from the moveable belt that is greater than a height to which the footholds protrude from the moveable belt.

20. The method according to claim 1 , wherein each of the first shuttle and the second shuttle is configured to be selectively locked and unlocked at positions along the first guide and second guide, respectively, and wherein the user scales the support member while selectively locking and unlocking the first shuttle and the second shuttle.

21. The method according to claim 1 , wherein each of the first shuttle and the second shuttle engages the first guide and the second guide, respectively, through at least one of sliding friction contact or rolling contact through rollers and the user moves the first shuttle and the second shuttle along the first guide and the second guide, respectively, while scaling the support member.

22. The method according to claim 1 , wherein the elongated support member is an elongated platform.

23. The method according to claim 1 ,

wherein movement of the first shuttle is confined to a single degree of freedom and the first shuttle is configured to be locked at selectable positions along the first guide, and

wherein movement of the second shuttle is confined to a single degree of freedom and the second shuttle is configured to be locked at selectable positions along the second guide; and

wherein the user scales the support member while selectively locking and unlocking the first shuttle and the second shuttle to the respective first guide and second guide.

Assignments (4)
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (064481/0116) Recorded May 1, 2025
From: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: BEACON ROOFING SUPPLY, INC.
Reel/Frame 071151/0568 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Apr 29, 2025
From: QXO BUILDING PRODUCTS, INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 071115/0885 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (ABL) Recorded Apr 29, 2025
From: QXO BUILDING PRODUCTS, INC.
To: CITIBANK, N.A.
Reel/Frame 071116/0026 →
PATENT SECURITY INTEREST Recorded Aug 3, 2023
From: BEACON ROOFING SUPPLY, INC.
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064481/0116 →
Continuity (3)
Continuation 16385533 · Apr 16, 2019
Provisional Application 62658226 · Apr 16, 2018
Related Publication 20230356012A1 · Nov 9, 2023
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