IP Library › Granted Patent US 12,567,823
Granted Patent B2
US 12,567,823 · App. 18/143,351 · Granted Mar 3, 2026

Variable torque motor/generator/transmission

Inventors: Harley C. McDonald (Merritt Island, FL); James L. Bailey (Titusville, FL); Matthew C. McDonald (Merritt Island, FL)
Assignee: Falcon Power, LLC
H02P25/188B60K6/26B60K6/48B63H21/14B63H21/20B63H23/10H02K3/28H02K7/183H02K16/04H02K19/16H02K21/024H02P31/00B60K2006/262B60K2006/4808B63H2021/202B63H2021/205H02K2213/09Y02T70/5236Y10S903/906
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,567,823
App. No.
18/143,351
Granted
Mar 3, 2026
Kind
B2
Abstract

A motor/generator/transmission system includes: an axle; a stator ring having a plurality of stator coils disposed around the periphery of the stator ring, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at the center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils all in series, all in parallel, or in a combination of series and parallel; a rotor support structure coupled to the axle; a first rotor ring and a second rotor ring each having an axis of rotation coincident with the axis of rotation of the axle, at least one of the first rotor ring or the second rotor ring being slidably coupled to the rotor support structure and configured to translate along the rotor support structure in a first axial direction or in a second axial direction.

Claims (35)

1 . A motor/generator/transmission system comprising:

an axle;

a first rotor ring and a second rotor ring located concentrically around the axle, at least one of the first rotor ring or the second rotor ring configured to translate along the axle in an axial direction, the first rotor ring and the second rotor ring each having a plurality of magnets disposed around the periphery of each of the first rotor ring and the second rotor ring;

at least one rotor linear actuator configured to translate at least one of the first rotor ring or the second rotor ring along the axial direction, wherein the at least one of the first rotor ring or the second rotor ring is selectively translatable along the axial direction so that an inner surface of either the first rotor ring or the second rotor ring is repositionable relative to a stator, wherein the at least one of the rotor ring or the second rotor ring is selectively translatable to a first position along the axial direction such that the inner surface of either the first rotor ring or the second rotor ring is coplanar with a respective outer surface of the stator ring so that the interaction of a magnetic flux between the stator and the first rotor ring or the second rotor ring of the respective inner surface is negligible, and selectively translatable to a second position along the axial direction such that an outer surface of either the first rotor ring or the second rotor ring is coplanar with the respective outer surface of the stator ring so that the interaction of the magnetic flux between the stator and the first rotor ring or the second rotor ring is at a maximum; and

a motor controller in communication with the at least one rotor linear actuator, the motor controller configured to control the at least one rotor linear actuator.

2 . The motor/generator/transmission system of claim 1 , further comprising a stator ring having a plurality of stator coils, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at a center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils, the motor controller configured to cause the electronic switches to connect the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel.

3 . The motor/generator/transmission system of claim 2 , wherein the electronic switches of the multiple parallel non-twisted wires include one or more electronic switches configured to disconnect one or more wires from the set of multiple parallel non-twisted wires in each phase, and wherein the motor controller is configured to cause the electronic switches to connect a portion of the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel and configured to cause the electronic switches to disconnect one or more wires from the portion of the multiple parallel non-twisted wires.

4 . The motor/generator/transmission system of claim 3 , wherein the electronic switches of the multiple parallel non-twisted wires include one or more electronic switches configured to disconnect one or more wires from the set of multiple parallel non-twisted wires in each phase when changing from a last series/parallel configuration to the all parallel configuration.

5 . The motor/generator/transmission system of claim 1 , wherein each phase of a plurality of stator coils includes a respective set of multiple parallel non-twisted wires separated at a center tap with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils, a phase wiring of the multiple parallel non-twisted wires in a star (Y) configuration or a Delta configuration, wherein the electronic switches include one or more electronic switches are configured to switch the phase wiring between the star (Y) configuration and the Delta configuration, wherein the motor controller is configured to cause the electronic switches to switch the phase wiring between the star (Y) configuration and the Delta configuration and configured to connect the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel.

6 . The motor/generator/transmission system of claim 5 , wherein the motor controller is configured to cause the electronic switches to switch the phase wiring between the star (Y) configuration and the Delta configuration, configured to cause the electronic switches to connect a portion of the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel, and configured to cause the electronic switches to disconnect one or more wires from the portion of the multiple parallel non-twisted wires.

7 . The motor/generator/transmission system of claim 1 , further comprising at least one sensor configured to detect a rotational frequency of at least one of the first rotor ring or the second rotor ring, wherein the motor controller is configured to switch a wiring or phase configuration of a plurality of stator coils at least partially based upon the rotational position of the first rotor ring or the second rotor ring.

8 . The motor/generator/transmission system of claim 1 , wherein the motor controller is configured to switch a wiring or phase configuration of a plurality of stator coils in order of successively increasing or decreasing amp-turn capacities, thereby increasing or decreasing a corresponding strength of a magnetic field of the plurality of stator coils, as a demand for power on the motor/generator/transmission system increases or decreases.

9 . The motor/generator/transmission system of claim 1 , wherein the inner surfaces of at least one of the first rotor ring or the second rotor ring is repositionable from alignment with a central plane of the stator to respective positions outward from the central plane of the stator, the motor controller configured to cause the at least one rotor linear actuator to place the first rotor ring or the second rotor ring in a first position on either side of the central plane of a stator ring where the distance from the outer surfaces of the stator ring to the inner surface of each rotor ring is approximately the length of either rotor ring in the axial direction, where the interaction of the magnetic field of the rotor with the magnetic field of the stator is negligible,

wherein the motor controller is further configured to cause the at least one rotor linear actuator to place either rotor ring in a second position where the inner surfaces of either rotor ring are coplanar with respective outer surfaces of the stator ring, on either end of the stator ring,

wherein the motor controller is further configured to cause the at least one rotor linear actuator to place either rotor ring in a third position where the inner surfaces of either rotor ring are coplanar with the central plane of the stator, and

wherein the motor controller is further configured to cause the at least one rotor linear actuator to place either rotor ring at one or more positions other than the first, second, and third positions.

10 . The motor/generator/transmission system of claim 9 , wherein the motor controller is configured to position either rotor ring in the first position, second position, or third position, or any position between the first and third positions as a function of the amp turns in the stator coils.

11 . A motor/generator/transmission system comprising:

an axle;

a linear slide rod coupled to the axle, the linear slide rod extending along the axle and radially offset from the axle;

a first rotor ring and a second rotor ring located concentrically around the axle, the linear slide rod passing through at least one of the first rotor ring or the second rotor ring, at least one of the first rotor ring or the second rotor ring configured to translate along the axle and the slide rod in an axial direction, the first rotor ring and the second rotor ring each having a plurality of magnets disposed around the periphery of each of the first rotor ring and the second rotor ring;

at least one rotor linear actuator configured to translate at least one of the first rotor ring or the second rotor ring along the axial direction, wherein the at least one of the first rotor ring or the second rotor ring is selectively translatable to a first position along the axial direction such that an inner surface of either the first rotor ring or the second rotor ring is coplanar with a respective outer surface of the stator ring so that the interaction of a magnetic flux between the stator and the first rotor ring or the second rotor ring of the respective inner surface is negligible, and selectively translatable to a second position along the axial direction such that an outer surface of either the first rotor ring or the second rotor ring is coplanar with the respective outer surface of the stator ring so that the interaction of the magnetic flux between the stator and the first rotor ring or the second rotor ring is at a maximum; and

a motor controller in communication with the at least one rotor linear actuator, the motor controller configured to control the least one rotor linear actuator.

12 . The motor/generator/transmission system of claim 11 , further comprising a stator ring having a plurality of stator coils, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils, the motor controller further in communication with the electronic switches and configured to cause the electronic switches to connect the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel.

13 . The motor/generator/transmission system of claim 11 , further comprising a stator ring having a plurality of stator coils, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils, the electronic switches of the multiple parallel non-twisted wires including one or more electronic switches configured to disconnect one or more wires from the set of multiple parallel non-twisted wires in each phase, and wherein the motor controller is configured to cause the electronic switches to connect a portion of the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel and configured to cause the electronic switches to disconnect one or more wires from the portion of the multiple parallel non-twisted wires.

14 . The motor/generator/transmission system of claim 13 , wherein the electronic switches of the multiple parallel non-twisted wires include one or more electronic switches configured to disconnect one or more wires from the set of multiple parallel non-twisted wires in each phase when changing from a last series/parallel configuration to the all parallel configuration.

15 . The motor/generator/transmission system of claim 11 , further comprising a stator ring having a plurality of stator coils, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils, a phase wiring of the multiple parallel non-twisted wires being in a star (Y) configuration or a Delta configuration, wherein the electronic switches include one or more electronic switches are configured to switch the phase wiring between the star (Y) configuration and the Delta configuration, wherein the motor controller is configured to cause the electronic switches to switch the phase wiring between the star (Y) configuration and the Delta configuration and configured to connect the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel.

16 . The motor/generator/transmission system of claim 15 , wherein the motor controller is configured to cause the electronic switches to switch the phase wiring between the star (Y) configuration and the Delta configuration, configured to cause the electronic switches to connect a portion of the multiple parallel non-twisted wires in all series, all parallel, or in a combination of series and parallel, and configured to cause the electronic switches to disconnect one or more wires from the portion of the multiple parallel non-twisted wires.

17 . The motor/generator/transmission system of claim 11 , further comprising at least one sensor configured to detect a rotational frequency of at least one of the first rotor ring or the second rotor ring, a stator ring having a plurality of stator coils, each phase of the stator coil having at least one of a wiring or a phase configuration associated therewith, the motor controller configured to switch at least one of the wiring or the phase configuration of the stator coils at least partially based upon the rotational position of the first rotor ring or the second rotor ring.

18 . The motor/generator/transmission system of claim 11 , further comprising a stator ring having a plurality of stator coils, wherein each phase of the plurality of stator coils includes a respective set of multiple parallel non-twisted wires with electronic switches for connecting the parallel non-twisted wires of each phase of the stator coils, the motor controller is configured to cause the electronic switches to switch the wiring or phase configuration of the stator coils in order of successively increasing or decreasing amp-turn capacities, thereby increasing or decreasing a corresponding strength of a magnetic field of the stator coils, as a demand for power on the motor/generator/transmission system increases or decreases.

19 . The motor/generator/transmission system of claim 11 , wherein the motor controller is configured to cause the at least one rotor linear actuator to place either rotor ring in a first position on either side of a central plane of a stator ring where the distance from the outer surfaces of the stator ring to the inner surface of either rotor ring is approximately the length of either rotor ring in the axial direction, where the interaction of the magnetic field of the rotor with the magnetic field of the stator is negligible,

wherein the motor controller is further configured to cause the at least one rotor linear actuator to place either rotor ring in a second position where the inner surface of either rotor ring is coplanar with respective outer surfaces of the stator ring, on either end of the stator ring,

wherein the motor controller is further configured to cause the at least one rotor linear actuator to place either rotor ring in a third position where the inner surface of the rotor ring is coplanar with the central plane of the stator, and

wherein the motor controller is further configured to cause the at least one rotor linear actuator to place either rotor ring at one or more positions other than the first, second, and third positions.

20 . The motor/generator/transmission system of claim 19 , wherein the motor controller is configured to position either rotor ring in the first position, second position, or third position, or any position between the first and third positions as a function of the amp turns in the stator coils.

Continuity (14)
Continuation 17713798 · Apr 5, 2022
Continuation 17094528 · Nov 10, 2020
Continuation 16109147 · Aug 22, 2018
Continuation 15688036 · Aug 28, 2017
Continuation 15486727 · Apr 13, 2017
Continuation In Part 15332824 · Oct 24, 2016
Division 14815733 · Jul 31, 2015
Provisional Application 62399907 · Sep 26, 2016
Provisional Application 62353413 · Jun 22, 2016
Provisional Application 62322052 · Apr 13, 2016
Provisional Application 62146694 · Apr 13, 2015
Provisional Application 62146725 · Apr 13, 2015
Provisional Application 62032468 · Aug 1, 2014
Related Publication 20240039446A1 · Feb 1, 2024
References Cited (125)
US 3401290A · Milton et al. · 1968 [cited by applicant]
US 3973137A · Drobina · 1976 [cited by applicant]
US 4027229A · Frink · 1977 [cited by applicant]
US 4093882A · Furuta · 1978 [cited by applicant]
US 4472673A · Miller · 1984 [cited by applicant]
US 4734604A · Sontheimer et al. · 1988 [cited by applicant]
US 4920293A · Kanda · 1990 [cited by applicant]
US 5019766A · Hsu et al. · 1991 [cited by applicant]
US 5189357A · Woodson et al. · 1993 [cited by applicant]
US 5614777A · Bitterly et al. · 1997 [cited by applicant]
US 5675203A · Schulze et al. · 1997 [cited by applicant]
US 5763977A · Shimasaki et al. · 1998 [cited by applicant]
US 5821660A · Anderson · 1998 [cited by examiner]
US 5831366A · Kern et al. · 1998 [cited by applicant]
US 5834872A · Lamb · 1998 [cited by applicant]
US 6005317A · Lamb · 1999 [cited by applicant]
US 6166469A · Osama et al. · 2000 [cited by applicant]
US 6211591B1 · Kowalski et al. · 2001 [cited by applicant]
US 6242832B1 · Lamb · 2001 [cited by applicant]
US 6337527B2 · Lamb · 2002 [cited by applicant]
US 6380648B1 · Hsu · 2002 [cited by applicant]
US 6492753B2 · Zepp et al. · 2002 [cited by applicant]
US 6555941B1 · Zepp · 2003 [cited by examiner]
US 6737786B2 · Hsu · 2004 [cited by applicant]
US 6759780B2 · Liu et al. · 2004 [cited by applicant]
US 6841909B2 · Six · 2005 [cited by examiner]
US 7042128B2 · Zepp · 2006 [cited by examiner]
US 7385332B2 · Himmelmann · 2008 [cited by examiner]
US 7482903B2 · Kaumann et al. · 2009 [cited by applicant]
US 7497285B1 · Radev · 2009 [cited by applicant]
US 7549939B2 · Strauss · 2009 [cited by examiner]
US 7804263B2 · Himmelmann · 2010 [cited by examiner]
US 7863789B2 · Zepp et al. · 2011 [cited by applicant]
US 7965006B2 · Kang et al. · 2011 [cited by applicant]
US 8269389B1 · Somerville · 2012 [cited by applicant]
US 8415910B2 · Fulton · 2013 [cited by applicant]
US 8608521B1 · Snyder et al. · 2013 [cited by applicant]
US 9479037B2 · Bailey et al. · 2016 [cited by applicant]
US 10892700B2 · Bailey et al. · 2021 [cited by applicant]
US 20020163262A1 · Hsu · 2002 [cited by applicant]
US 20030094929A1 · Pendell · 2003 [cited by applicant]
US 20030137149A1 · Northrup et al. · 2003 [cited by applicant]
US 20050104469A1 · Zepp et al. · 2005 [cited by applicant]
US 20060121139A1 · Murb · 2006 [cited by applicant]
US 20070096581A1 · Zepp et al. · 2007 [cited by applicant]
US 20080116759A1 · Lin · 2008 [cited by applicant]
US 20080197730A1 · Himmelmann et al. · 2008 [cited by applicant]
US 20080264702A1 · Cheng · 2008 [cited by applicant]
US 20080265702A1 · Yeh · 2008 [cited by applicant]
US 20080272664A1 · Flynn · 2008 [cited by applicant]
US 20090160392A1 · Mularcik · 2009 [cited by applicant]
US 20090267434A1 · Park · 2009 [cited by applicant]
US 20100007225A1 · Platon et al. · 2010 [cited by applicant]
US 20100013346A1 · Peek · 2010 [cited by applicant]
US 20100109448A1 · Mamba et al. · 2010 [cited by applicant]
US 20100213778A1 · Knutson · 2010 [cited by applicant]
US 20100327791A1 · Casey · 2010 [cited by applicant]
US 20110227523A1 · Grantz · 2011 [cited by applicant]
US 20120086380A1 · Krieger et al. · 2012 [cited by applicant]
US 20120115662A1 · Han · 2012 [cited by applicant]
US 20120309242A1 · Haugland · 2012 [cited by applicant]
US 20120326553A1 · Peng et al. · 2012 [cited by applicant]
US 20140091746A1 · Fujishima et al. · 2014 [cited by applicant]
US 20140232233A1 · Fukushima et al. · 2014 [cited by applicant]
US 20140340013A1 · Li et al. · 2014 [cited by applicant]
US 20160020652A1 · Hunstable · 2016 [cited by applicant]
US 20160036308A1 · Bailey et al. · 2016 [cited by applicant]
CA 2652833A1 · 2010 [cited by applicant]
CN 2452804Y · 2001 [cited by applicant]
CN 101292411A · 2008 [cited by applicant]
CN 102079242A · 2011 [cited by applicant]
CN 102368644A · 2012 [cited by applicant]
CN 102647058A · 2012 [cited by applicant]
CN 102647139A · 2012 [cited by applicant]
CN 102842973A · 2012 [cited by applicant]
CN 103889754A · 2014 [cited by applicant]
DE 19960168A1 · 2001 [cited by applicant]
DE 102004041227A1 · 2006 [cited by applicant]
DE 102006020867A1 · 2007 [cited by applicant]
DE 102007018734A1 · 2008 [cited by applicant]
DE 102012022456A1 · 2014 [cited by applicant]
EP 1111762A2 · 2001 [cited by applicant]
EP 1265341A1 · 2002 [cited by applicant]
EP 1401087A1 · 2004 [cited by applicant]
EP 2306621A1 · 2011 [cited by applicant]
EP 2400656A2 · 2011 [cited by applicant]
JP S56129596A · 1981 [cited by applicant]
JP 2002262534A · 2002 [cited by applicant]
JP 2003111492A · 2003 [cited by applicant]
JP 2008155313A · 2008 [cited by applicant]
JP 2010213488A · 2010 [cited by applicant]
JP 2014506113A · 2014 [cited by applicant]
KR 20090060388A · 2009 [cited by applicant]
TW 505338U · 2002 [cited by applicant]
TW 517920U · 2003 [cited by applicant]
TW 201141042A · 2011 [cited by applicant]
TW 201444268A · 2014 [cited by applicant]
WO 8807782A1 · 1988 [cited by applicant]
WO 2007128742A1 · 2007 [cited by applicant]
WO 2015138766A1 · 2015 [cited by applicant]
WO 2016051456A1 · 2016 [cited by applicant]
Extended European Search Report for 21175446.0, dated Nov. 26, 2021. [cited by applicant]
Extended European Search Report for EP20177681.2, dated Oct. 22, 2020. [cited by applicant]
Extended Supplementary European Search Report for European Application No. 17783121.1, dated Nov. 21, 2019. [cited by applicant]
Goudarzi, N. et al., “Aerodynamic and Electromagnetic Analysis of a Variable Electromotive-Force Generator for a Wind Turbine”, ASME 2012 International Mechanical Engineering Congress and Exposition, vol. 4, Dynamics, C… [cited by applicant]
https://duratracmotors.com/patents/. [cited by applicant]
https://duratracmotors.com/technical-papers/. [cited by applicant]
International Preliminary Report on Patentability for Application No. PCT/US2015/043296 dated Feb. 7, 2019. [cited by applicant]
International Preliminary Report on Patentability for Application No. PCT/US2017/027383 dated Oct. 16, 2018. [cited by applicant]
International Search Report and Written Opinion for PCT/US2015/043296, dated Oct. 23, 2015. [cited by applicant]
International Search Report and Written Opinion for PCT/US2017/027383, dated Jul. 25, 2017. [cited by applicant]
Nipp, Eckart, “Permanent Magnet Motor Drives with Switched Stator Windings”, Royal Institute of Technology, Department of Electrical Power Engineering Electrical Machines and Drives, Stockholm 1999, TRITA-EMD-9905, ISSN… [cited by applicant]
Notice of Reason for Rejection for Japan Application No. 2021-114252, dated Sep. 15, 2022. [cited by applicant]
Office Action for Chinese Application No. 201780036470.5, dated Nov. 3, 2021. [cited by applicant]
Office Action for Taiwan Patent Application No. 104124994, dated Jul. 21, 2016. [cited by applicant]
Office Action from Taiwan Patent Application No. 106112419, dated Oct. 6, 2020. [cited by applicant]
Office Action in Europe for Application No. 21175446.0, dated Jan. 27, 2023. [cited by applicant]
Office Action in Taiwan for Application No. 110136696, dated Nov. 7, 2022. [cited by applicant]
Partial Supplementary European Search Report for European Patent Application No. EP 15826799 Mailed on Feb. 19, 2018, 13pages. [cited by applicant]
Reason for Rejection for Japanese Patent Application No. 2019-505130, dated Mar. 1, 2021. [cited by applicant]
Steiger, W. et al., “Directhybrid—a Combination of Combustion Engine and Electric Transmission,” 2006. [cited by applicant]
Supplementary European Search Report for European Patent Application No. EP 15826799 Mailed on Jun. 22, 2018, 20 pages. [cited by applicant]
Notice of Reason for Refection in Japan for Patent Application No. 2021-114252, dated Jun. 13, 2023. [cited by applicant]
Examination Report from European Application No. 20177681.2, dated Feb. 12, 2025. [cited by applicant]
First Office Action from Chinese Application No. 202210863440.4, dated Jul. 16, 2025. [cited by applicant]