IP Library Granted Patent US 12,025,307
Granted Patent B2
US 12,025,307 · App. 18/144,656 · Granted Jul 2, 2024

Methods, systems, and devices for flue gas cooling

Inventors: Connor Rivard (Houston, TX); Eunhwa Kim (Katy, TX); Sanjeev Agrawal (Sugar Land, TX); Alex Thompson (Sugar Land, TX); Ben Heichelbech (Houston, TX)
Assignee: NEXT CARBON SOLUTIONS
F23J15/06B01D53/1475F28C3/08B01D2252/103B01D2257/504B01D2258/0283
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Quick Facts
Patent No.
US 12,025,307
App. No.
18/144,656
Granted
Jul 2, 2024
Kind
B2
Abstract

Devices, systems, and methods for flue gas cooling for carbon capture processes are disclosed herein. A flue gas cooling process for carbon capture includes: cooling a flue gas in a direct contact cooler by a cooling water cooled in a closed cooling loop; cooling the cooling water in the closed cooling loop utilizing air-cooled heat exchangers; cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point; storing the surplus water in a surplus water storage vessel; and directing the surplus water stored in the surplus water storage vessel to the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

Claims (35)

1. A flue gas cooling process comprising:

cooling a flue gas in a direct contact cooler with a circulated water cooled in a closed cooling loop;

cooling the circulated water in the closed cooling loop utilizing air-cooled heat exchangers;

cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point;

storing the surplus water in a surplus water storage vessel; and

utilizing the surplus water stored of the surplus water storage vessel in the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

2. The flue gas cooling process of claim 1 , further comprising directing a further portion of the surplus water to a user in a carbon capture process.

3. The flue gas cooling process of claim 1 , further comprising directing a further portion of the surplus water to at least one external water consumer.

4. The flue gas cooling process of claim 1 , further comprising receiving, by the surplus water storage vessel, an external water supply.

5. The flue gas cooling process of claim 1 , further comprising cooling, by a chilling unit, the circulated water cooled in the closed cooling loop to increase an amount of the surplus water produced.

6. The flue gas cooling process of claim 1 , wherein the surplus water storage vessel is part of the direct contact cooler.

7. The flue gas cooling process of claim 1 , wherein the surplus water storage vessel is external to the direct contact cooler.

8. A flue gas cooling process comprising:

cooling a flue gas in a direct contact cooler with a circulated water cooled in a closed cooling loop;

cooling the circulated water in the closed cooling loop utilizing air-cooled heat exchangers;

cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point;

storing the surplus water in a surplus water storage vessel; and

directing the surplus water stored in the surplus water storage vessel to a user within a separate carbon capture facility.

9. The flue gas cooling process of claim 8 , further comprising directing a portion of the surplus water stored in the surplus water storage vessel to the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

10. The flue gas cooling process of claim 8 , further comprising directing a portion of the surplus water to at least one external water consumer.

11. The flue gas cooling process of claim 8 , further comprising receiving, by the surplus water storage vessel, an external water supply.

12. The flue gas cooling process of claim 8 , wherein the surplus water storage vessel is part of the direct contact cooler.

13. The flue gas cooling process of claim 8 , wherein the surplus water storage vessel is external to the direct contact cooler.

14. The flue gas cooling process of claim 8 , further comprising cooling, by a chilling unit, the circulated water cooled in the closed cooling loop to increase an amount of the surplus water produced.

15. A flue gas cooling process comprising:

cooling a flue gas in a direct contact cooler with a circulated water cooled in a closed cooling loop;

cooling the circulated water in the closed cooling loop utilizing air-cooled heat exchangers;

cooling the flue gas below a water dew point to produce a surplus water when an available cooling duty of the closed cooling loop exceeds a cooling duty required to cool the flue stream to the water dew point;

storing the surplus water in a surplus water storage vessel; and directing the surplus water to at least one water consumer external to a carbon capture facility.

16. The flue gas cooling process of claim 15 , further, comprising directing a portion of the surplus water stored in the surplus water storage vessel to a user within a carbon capture facility.

17. The flue gas cooling process of claim 15 , further, comprising directing a portion of the surplus water stored in the surplus water storage vessel to the direct contact cooler when the available cooling duty of the closed cooling loop is less than the cooling duty required to cool the flue stream to the water dew point.

18. The flue gas cooling process of claim 15 , further comprising receiving, by the surplus water storage vessel, an external water supply.

19. The flue gas cooling process of claim 15 , further comprising cooling, by a chilling unit, the circulated water cooled to the closed cooling loop to increase an amount of the surplus water produced.

20. The flue gas cooling process of claim 15 , wherein the surplus water storage vessel is part of the direct contact cooler.

21. The flue gas cooling process of claim 15 , wherein the surplus water storage vessel is external to the direct contact cooler.

Assignments (2)
CHANGE OF ADDRESS Recorded Oct 23, 2024
From: NEXT CARBON SOLUTIONS, LLC
To: NEXT CARBON SOLUTIONS, LLC
Reel/Frame 069233/0293 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2023
From: RIVARD, CONNOR; KIM, EUNHWA; AGRAWAL, SANJEEV; THOMPSON, ALEX; HEICHELBECH, BEN
To: NEXT CARBON SOLUTIONS, LLC
Reel/Frame 063569/0318 →
Continuity (2)
Provisional Application 63392391 · Jul 26, 2022
Related Publication 20240035656A1 · Feb 1, 2024