IP Library › Granted Patent US 12,431,666
Granted Patent B2
US 12,431,666 · App. 18/148,667 · Granted Sep 30, 2025

Expandable accordion-style cable overmold for secure connection

Inventors: Mikkel Nielsen (San Jose, CA); Gregory Michael Hogan (Dublin, CA)
Assignee: Roku, Inc.
H01R13/631H01R13/5845
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Quick Facts
Patent No.
US 12,431,666
App. No.
18/148,667
Granted
Sep 30, 2025
Kind
B2
Abstract

Disclosed herein are system, apparatus, article of manufacture, and/or method embodiments, and/or combinations and sub-combinations thereof, of an expandable overmold for a device connector such as an HDMI or USB-C connector. An example embodiment of the overmold includes an expandable connector body, an expansion mechanism for expanding the connector body, and a tensioning mechanism for applying tension to one or more surrounding device connectors connected to other ports of the computing device.

Claims (28)

1. An expandable overmold for a connector of a device cable configured to be connected to a port of a computing device, comprising:

an expandable connector body, comprising an inner portion and an outer portion, the inner portion in contact with a surface of the connector;

an expansion mechanism for expanding and contracting the expandable connector body, wherein the expansion mechanism comprises a first portion and a second portion, the first portion connected to the inner portion of the expandable connector body, and the second portion connected to the outer portion of the expandable connector body, such that the first and second portions are configured to move relative to one another to expand or contract the expandable connector body; and

an outer surface for applying a force to one or more surrounding connectors connected to other device ports of the computing device to create a tension between the outer surface and the one or more surrounding connectors to hold the connector securely in the port of the computing device.

2. The expandable overmold of claim 1 , wherein the expansion mechanism comprises at least one spring or elastic element connected to the expandable connector body, such that when the at least one spring or elastic element is expanded, the outer surface applies the force to the one or more surrounding connectors.

3. The expandable overmold of claim 2 , wherein the at least one spring or elastic element is configured to be activated by a pulling motion on the expansion mechanism.

4. The expandable overmold of claim 1 , wherein the outer surface comprises one of rubber, neoprene, or silicone.

5. The expandable overmold of claim 1 , wherein the device cable is an HDMI cable and the port of the computing device is an HDMI port.

6. The expandable overmold of claim 1 , wherein the device cable is a USB-C cable and the port of the computing device is a USB-C port.

7. The expandable overmold of claim 1 , wherein the device cable is a USB-A cable and the port of the computing device is a USB-A port.

8. The expandable overmold of claim 1 , further comprising:

a locking mechanism for securing the first and second portions of the expansion mechanism in a desired position, such that the expandable connector body is held in a fixed shape.

9. The expandable overmold of claim 1 , wherein the expansion mechanism comprises an accordion material that is deformable such that the expandable connector body may be configured between a contracted shape and an expanded shape.

10. The expandable overmold of claim 9 , wherein the outer surface applies the force when the expandable connector body is in the expanded shape.

11. An expandable overmold for a connector of a media device configured to be connected to a port of a display device, comprising:

an expandable connector body, comprising an inner portion and an outer portion, the inner portion in contact with a surface of the connector;

an expansion mechanism for expanding and contracting the expandable connector body, wherein the expansion mechanism comprises a first portion and a second portion, the first portion connected to the inner portion of the expandable connector body, and the second portion connected to the outer portion of the expandable connector body, such that the first and second portions are configured to move relative to one another to expand or contract the expandable connector body; and

an outer surface for applying a force to one or more surrounding connectors connected to other device ports of the display device to create a tension between the outer surface and the one or more surrounding connectors to hold the connector securely in the port of the display device.

12. The expandable overmold of claim 11 , wherein the expansion mechanism comprises at least one spring or elastic element connected to the expandable connector body, such that when the at least one spring or elastic element is expanded, the outer surface applies the force to the one or more surrounding connectors.

13. The expandable overmold of claim 12 , wherein the at least one spring or elastic element is configured to be activated by a pulling motion on the expansion mechanism.

14. The expandable overmold of claim 11 , wherein the outer surface comprises one of rubber, neoprene, or silicone.

15. The expandable overmold of claim 11 , wherein the connector is an HDMI cable and the port of the display device is an HDMI port.

16. The expandable overmold of claim 11 , wherein the connector is a USB-C cable and the port of the display device is a USB-C port.

17. The expandable overmold of claim 11 , wherein the connector is a USB-A cable and the port of the display device is a USB-A port.

18. The expandable overmold of claim 11 , further comprising:

a locking mechanism for securing the first and second portions of the expansion mechanism in a desired position, such that the expandable connector body is held in a fixed shape.

19. The expandable overmold of claim 11 , wherein the expansion mechanism comprises an accordion-style material that is deformable such that the expandable connector body may be configured between a contracted shape and an expanded shape.

20. The expandable overmold of claim 19 , wherein the outer surface applies the force when the expandable connector body is in the expanded shape.

Assignments (2)
SECURITY INTEREST Recorded Sep 18, 2024
From: ROKU, INC.
To: CITIBANK, N.A.
Reel/Frame 068982/0377 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2023
From: NIELSEN, MIKKEL; HOGAN, GREGORY MICHAEL
To: ROKU, INC.
Reel/Frame 062314/0469 →
Continuity (1)
Related Publication 20240222909A1 · Jul 4, 2024
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US 12,731,938 US 12,740,021