IP Library Granted Patent US 11,855,251
Granted Patent B2
US 11,855,251 · App. 18/152,566 · Granted Dec 26, 2023

Electrolyte separators including lithium borohydride and composite electrolyte separators of lithium-stuffed garnet and lithium borohydride

Inventors: Zhebo Chen (San Jose, CA); Tim Holme (Mountain View, CA); Marie Mayer (Sunnyvale, CA); Nick Perkins (San Jose, CA); Eric Tulsky (San Jose, CA); Cheng-Chieh Chao (San Jose, CA); Christopher Dekmezian (Campbell, CA); Shuang Li (Sunnyvale, CA)
Assignee: QUANTUMSCAPE BATTERY, INC.
H01M10/0525H01M4/505H01M4/525H01M10/0562H01M50/431H01M50/489H01M50/491H01M50/494H01M2300/0068H01M2300/0094
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Quick Facts
Patent No.
US 11,855,251
App. No.
18/152,566
Granted
Dec 26, 2023
Kind
B2
Abstract

Set forth herein are compositions comprising A·(LiBH 4 )·B·(LiX)·C·(LiNH 2 ), wherein X is fluorine, bromine, chloride, iodine, or a combination thereof, and wherein 0.1≤A≤3, 0.1≤13≤4, and 0≤C≤9 that are suitable for use as solid electrolyte separators in lithium electrochemical devices. Also set forth herein are methods of making A·(LiBH 4 )·B·(LiX)·C·(LiNH 2 ) compositions. Also disclosed herein are electrochemical devices which incorporate A·(LiBH 4 )·B·(LiX)·C·(LiNH 2 ) compositions and other materials.

Claims (73)

1. A composition, comprising:

A·(LiBH 4 )·B·(LiX)·C·(LiNH 2 ),

wherein X is fluorine, bromine, chlorine, iodine, or a combination thereof, and

wherein 2<A<4, 0.5≤B≤3, 1≤C≤5.

2. The composition of claim 1 wherein A is 3; B is 1; and C is 2.

3. The composition of claim 1 , wherein X is chlorine.

4. The composition of claim 1 , wherein X is bromine.

5. The composition of claim 1 , wherein X is iodine.

6. The composition of claim 1 , wherein the composition is amorphous.

7. The composition of claim 1 , wherein the composition is semi-crystalline.

8. The composition of claim 1 , wherein the composition has a lithium ion conductivity greater than 1×10 −4 S/cm at 60° C.

9. The composition of claim 1 , wherein the composition is a thin film.

10. The composition of claim 1 , further comprising an oxide, a sulfide, a sulfide-halide, or a combination thereof.

11. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet characterized by the formula Li x La y Zr z O t ·qAl 2 O 3 , wherein 4<x<10, 1<y<4, 1<z<3, 6<t<14, and 0≤q≤1.

12. The composition of claim 11 , wherein the lithium-stuffed garnet is doped with Nb, Ga, and/or Ta.

13. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet characterized by the formula Li a La b Zr c Al d Me″ e O f , wherein 5<a<8.5; 2<b<4; 0≤c≤2.5; 0≤d<2; 0≤e<2, and 10<f<13 and Me′ is a metal selected from the group consisting of Nb, Ga, Ta, and combinations thereof.

14. The composition of claim 10 , wherein the sulfide or sulfide-halide is selected from LSS, SLOPS, LSTPS, LSTPSCl, SLOBS, LATS, or LPS+X, wherein X is selected from the group consisting of Cl, I, and Br.

15. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zAl 2 O 3 , wherein

u is a rational number from 4 to 8;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14;

z is a rational number from 0.05 to 1; and

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

16. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zTa 2 O 5 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

17. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zNb 2 O 5 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

18. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zGa 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

19. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zTa 2 O 5 ·bAl 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14;

z is a rational number from 0 to 1;

b is a rational number from 0 to 1;

wherein z+b<1; and

u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

20. The composition of claim 10 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zNb 2 O 5 ·bAl 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14;

z is a rational number from 0 to 1;

b is a rational number from 0 to 1;

wherein z+b≤1; and

u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

21. The composition of claim 10 , wherein the oxide is:

a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y ·zGa 2 O 3 ·bAl 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

b is a rational number from 0 to 1;

wherein z+b≤1; and

u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

Assignments (3)
CHANGE OF NAME Recorded Jan 18, 2023
From: QUANTUMSCAPE SUBSIDIARY, INC.
To: QUANTUMSCAPE BATTERY, INC.
Reel/Frame 062422/0634 →
CHANGE OF NAME Recorded Jan 17, 2023
From: QUANTUMSCAPE CORPORATION
To: QUANTUMSCAPE SUBSIDIARY, INC.
Reel/Frame 062394/0278 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2023
From: CHEN, ZHEBO; HOLME, TIMOTHY; MAYER, MARIE; PERKINS, NICK; TULSKY, ERIC; CHAO, CHENG-CHIEH; DEKMEZIAN, CHRISTOPHER; LI, SHUANG
To: QUANTUMSCAPE CORPORATION
Reel/Frame 062367/0346 →
Continuity (4)
Continuation 17229680 · Apr 13, 2021
Continuation 16343365
Provisional Application 62411464 · Oct 21, 2016
Related Publication 20230282873A1 · Sep 7, 2023