IP Library Granted Patent US 12,140,083
Granted Patent B2
US 12,140,083 · App. 18/153,487 · Granted Nov 12, 2024

Adaptive model predictive control for hybrid electric propulsion

Inventors: Timothy J. Crowley (Tolland, CT); Sorin Bengea (Glastonbury, CT); Manuj Dhingra (Glastonbury, CT); David Gelwan (West Hartford, CT); Kevin Hendricks (Vernon, CT); Joshua Adams (New Hartford, CT); Martin Richard Amari (Glastonbury, CT); Richard P. Meisner (Glastonbury, CT); David Lei Ma (Avon, CT)
Assignee: RTX CORPORATION
F02C9/00B64D27/02B64D27/026F05D2220/323F05D2220/76F05D2240/60F05D2260/80F05D2270/09F05D2270/20F05D2270/44F05D2270/80
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Quick Facts
Patent No.
US 12,140,083
App. No.
18/153,487
Granted
Nov 12, 2024
Kind
B2
Abstract

A hybrid electric propulsion system includes a gas turbine engine having at least one compressor section and at least one turbine section operably coupled to a shaft. The hybrid electric propulsion system includes an electric motor configured to augment rotational power of the shaft of the gas turbine engine. A controller is operable to determine hybrid electric propulsion system parameters based on a composite system model and sensor data, determine a prediction based on the hybrid electric propulsion system parameters and the composite system model, determine a model predictive control optimization for a plurality of hybrid electric system control effectors based on the prediction using a plurality of reduced-order partitions of the composite system model, and actuate the hybrid electric system control effectors based on the model predictive control optimization.

Claims (42)

1. A hybrid electric propulsion system comprising:

a gas turbine engine comprising at least one compressor section and at least one turbine section operably coupled to a shaft;

an electric motor configured to augment rotational power of the shaft of the gas turbine engine; and

a controller operable to:

determine a plurality of hybrid electric propulsion system parameters based on a composite system model and sensor data from one or more sensors;

determine a prediction based on the hybrid electric propulsion system parameters and the composite system model;

determine a model predictive control optimization for a plurality of hybrid electric system control effectors based on the prediction using a plurality of reduced-order partitions of the composite system model, wherein the reduced-order partitions comprise partitions of a propulsion system model comprising a gas turbine engine model, a mechanical power transmission model, and an electrical power system model;

update a plurality of composite system model states of the composite system model based on detection of one or more faults, wherein the reduced-order partitions of the composite system model comprise a plurality of reduced-order partitions of the composite system model states; and

actuate the hybrid electric system control effectors based on the model predictive control optimization.

2. The hybrid electric propulsion system of claim 1 , wherein the controller is further configured to update one or more reduced-order values based on the reduced-order partitions of the composite system model states.

3. The hybrid electric propulsion system of claim 2 , wherein the one or more reduced-order values are reduced-order Jacobian values based on a plurality of Jacobian equations associated with the composite system model.

4. The hybrid electric propulsion system of claim 3 , wherein the reduced-order partitions preserve a plurality of dominant states for each partition.

5. The hybrid electric propulsion system of claim 4 , wherein the composite system model comprises the propulsion system model, an optimization objective function, and a plurality of constraints.

6. The hybrid electric propulsion system of claim 5 , wherein the Jacobian equations associated with the composite system model comprise a plurality of model sensitivity matrices that are updated based on the detection of one or more faults.

7. The hybrid electric propulsion system of claim 6 , wherein the model predictive control optimization uses the model sensitivity matrices to determine a set of changes to the hybrid electric system control effectors that optimizes the optimization objective function over a finite time horizon while maintaining the constraints.

8. The hybrid electric propulsion system of claim 1 , further comprising an electric generator configured to extract power from the shaft, wherein the composite system model comprises a plurality of electrical and mechanical physics-based models of at least the gas turbine engine, the electric motor, the electric generator, and one or more mechanical power transmissions.

9. A hybrid electric propulsion system comprising:

a gas turbine engine;

an electrical power system;

a mechanical power transmission operably coupled between the gas turbine engine and the electrical power system;

a plurality of hybrid electric system control effectors operable to control a plurality of states of one or more of the gas turbine engine and the electrical power system; and

a controller configured to control the hybrid electric system control effectors based on a model predictive control that is dynamically updated during operation of the hybrid electric propulsion system, the controller operable to:

determine a plurality of hybrid electric propulsion system parameters based on a composite system model and a plurality of sensor data from one or more sensors;

determine a prediction based on the hybrid electric propulsion system parameters and the composite system model;

determine a model predictive control optimization for the hybrid electric system control effectors based on the prediction using a plurality of reduced-order partitions of the composite system model, wherein the reduced-order partitions comprise partitions of a propulsion system model comprising a gas turbine engine model, a mechanical power transmission model, and an electrical power system model;

update a plurality of composite system model states of the composite system model based on detection of one or more faults, wherein the reduced-order partitions of the composite system model comprise a plurality of reduced-order partitions of the composite system model states; and

actuate the hybrid electric system control effectors based on the model predictive control optimization.

10. The hybrid electric propulsion system of claim 9 , wherein the controller is further configured to update one or more reduced-order values based on the reduced-order partitions of the composite system model states.

11. The hybrid electric propulsion system of claim 10 , wherein the one or more reduced-order values are reduced-order Jacobian values based on a plurality of Jacobian equations associated with the composite system model, and the reduced-order partitions preserve a plurality of dominant states for each partition.

12. The hybrid electric propulsion system of claim 11 , wherein the composite system model comprises the propulsion system model, an optimization objective function, and a plurality of constraints, and the Jacobian equations associated with the composite system model comprise a plurality of model sensitivity matrices that are updated based on the detection of one or more faults.

13. The hybrid electric propulsion system of claim 12 , wherein the model predictive control optimization uses the model sensitivity matrices to determine a set of changes to the hybrid electric system control effectors that optimizes the optimization objective function over a finite time horizon while maintaining the constraints.

14. The hybrid electric propulsion system of claim 9 , wherein the electrical system comprises at least two electric motors, at least two electric generators, and an energy storage system.

15. A method for controlling a hybrid electric propulsion system, the method comprising:

determining, by a controller, a plurality of hybrid electric propulsion system parameters based on a composite system model and a plurality of sensor data from one or more sensors;

determining, by the controller, a prediction based on the hybrid electric propulsion system parameters and the composite system model;

determining, by the controller, a model predictive control optimization for a plurality of hybrid electric system control effectors based on the prediction using a plurality of reduced-order partitions of the composite system model, wherein the reduced-order partitions comprise partitions of a propulsion system model comprising a gas turbine engine model, a mechanical power transmission model, and an electrical power system model;

updating a plurality of composite system model states of the composite system model based on detection of one or more faults, wherein the reduced-order partitions of the composite system model comprise a plurality of reduced-order partitions of the composite system model states; and

actuating, by the controller, the hybrid electric system control effectors based on the model predictive control optimization.

16. The method of claim 15 , further comprising:

updating one or more reduced-order values based on the reduced-order partitions of the composite system model states.

17. The method of claim 16 , wherein the one or more reduced-order values are reduced-order Jacobian values based on a plurality of Jacobian equations associated with the composite system model, and the reduced-order partitions preserve a plurality of dominant states for each partition.

18. The method of claim 17 , wherein the composite system model comprises the propulsion system model, an optimization objective function, and a plurality of constraints, and the Jacobian equations associated with the composite system model comprise a plurality of model sensitivity matrices that are updated based on the detection of one or more faults, wherein the model predictive control optimization uses the model sensitivity matrices to determine a set of changes to the hybrid electric system control effectors that optimizes the optimization objective function over a finite time horizon while maintaining the constraints.

Assignments (3)
CHANGE OF NAME Recorded Jul 27, 2023
From: RAYTHEON TECHNOLOGIES CORPORATION
To: RTX CORPORATION
Reel/Frame 064402/0837 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 12, 2023
From: CROWLEY, TIMOTHY J.; BENGEA, SORIN; DHINGRA, MANUJ; GELWAN, DAVID; HENDRICKS, KEVIN; ADAMS, JOSHUA; AMARI, MARTIN RICHARD; MEISNER, RICHARD P.; MA, DAVID LEI
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 062357/0487 →
CHANGE OF NAME Recorded Jan 12, 2023
From: UNITED TECHNOLOGIES CORPORATION
To: RAYTHEON TECHNOLOGIES CORPORATION
Reel/Frame 062379/0420 →
Continuity (3)
Continuation 16783512 · Feb 6, 2020
Provisional Application 62802263 · Feb 7, 2019
Related Publication 20230160347A1 · May 25, 2023