IP Library › Granted Patent US 11,969,718
Granted Patent B2
US 11,969,718 · App. 18/167,129 · Granted Apr 30, 2024

Modified supported chromium catalysts and ethylene-based polymers produced therefrom

Inventors: Masud M. Monwar (Bartlesville, OK); Carlos A. Cruz (Kingwood, TX); Jared L. Barr (Bartlesville, OK); Max P. McDaniel (Bartlesville, OK)
Assignee: Chevron Phillips Chemical Company LP
B01J31/12B01J8/085B01J8/18B01J19/123C08F10/02C08F110/02C08F210/16B01J21/08B01J23/26B01J31/34B01J37/16B01J37/34B01J37/344B01J37/345B01J2219/0869B01J2219/089B01J2219/1203B01J2531/62C08F4/22C08F4/78
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Quick Facts
Patent No.
US 11,969,718
App. No.
18/167,129
Granted
Apr 30, 2024
Kind
B2
Abstract

Supported chromium catalysts with an average valence less than +6 and having a hydrocarbon-containing or halogenated hydrocarbon-containing ligand attached to at least one bonding site on the chromium are disclosed, as well as ethylene-based polymers with terminal alkane, aromatic, or halogenated hydrocarbon chain ends. Another ethylene polymer characterized by at least 2 wt. % of the polymer having a molecular weight greater than 1,000,000 g/mol and at least 1.5 wt. % of the polymer having a molecular weight less than 1000 g/mol is provided, as well as an ethylene homopolymer with at least 3.5 methyl short chain branches and less than 0.6 butyl short chain branches per 1000 total carbon atoms.

Claims (48)

1. An ethylene homopolymer having:

a number of methyl short chain branches (SCB's) in a range from about 3.5 to about 15 per 1000 total carbon atoms;

a number of butyl short chain branches (SCB's) of less than or equal to about 0.6 per 1000 total carbon atoms; and

a ratio of Mw/Mn in a range from about 4 to about 10.

2. The homopolymer of claim 1 , wherein the homopolymer has:

a ratio of Mz/Mw in a range from about 2.5 to about 7;

a Mw in a range from about 30,000 to about 200,000 g/mol; and

a density in a range from about 0.93 to about 0.96 g/cm 3 .

3. The homopolymer of claim 1 , wherein:

the number of methyl SCB's is in a range from about 5 to about 10 per 1000 total carbon atoms;

the number of butyl SCB's is less than or equal to about 0.2 per 1000 total carbon atoms; and

the ratio of Mw/Mn is in a range from about 4.5 to about 8.5.

4. The homopolymer of claim 3 , wherein the homopolymer has:

a ratio of Mz/Mw in a range from about 3 to about 6;

a Mw in a range from about 40,000 to about 135,000 g/mol; and

a density in a range from about 0.935 to about 0.955 g/cm 3 .

5. The homopolymer of claim 1 , wherein the homopolymer has a number of ethyl SCB's in a range from about 0.8 to about 5 per 1000 total carbon atoms.

6. The homopolymer of claim 1 , wherein the homopolymer has a ratio of vinyl chain ends to saturated chain ends per 1000 total carbon atoms of less than or equal to about 0.3.

7. The homopolymer of claim 1 , wherein the homopolymer contains less than 0.1 ppm by weight of nickel, iron, titanium, zirconium, or hafnium.

8. An article comprising the homopolymer of claim 1 .

9. The homopolymer of claim 1 , wherein the homopolymer has:

a ratio of Mz/Mw in a range from about 2.5 to about 7;

a Mw in a range from about 30,000 to about 200,000 g/mol;

a density in a range from about 0.93 to about 0.96 g/cm 3 ; or

any combination thereof.

10. The homopolymer of claim 9 , wherein:

the number of methyl SCB's is in a range from about 5 to about 10 per 1000 total carbon atoms;

the number of butyl SCB's is less than or equal to about 0.2 per 1000 total carbon atoms;

the ratio of Mw/Mn is in a range from about 4.5 to about 8.5; or

any combination thereof.

11. The homopolymer of claim 9 , wherein the homopolymer has a number of ethyl SCB's in a range from about 0.8 to about 5 per 1000 total carbon atoms.

12. The homopolymer of claim 9 , wherein the homopolymer has a ratio of vinyl chain ends to saturated chain ends per 1000 total carbon atoms of less than or equal to about 0.3.

13. The homopolymer of claim 9 , wherein the homopolymer contains less than 0.1 ppm by weight of nickel, iron, titanium, zirconium, or hafnium.

14. An article comprising the homopolymer of claim 9 .

15. The homopolymer of claim 1 , wherein the homopolymer has:

a ratio of Mz/Mw in a range from about 3 to about 6;

a Mw in a range from about 40,000 to about 135,000 g/mol;

a density in a range from about 0.935 to about 0.955 g/cm 3 ; or

any combination thereof.

16. The homopolymer of claim 15 , wherein:

the number of methyl SCB's is in a range from about 5 to about 10 per 1000 total carbon atoms;

the number of butyl SCB's is less than or equal to about 0.2 per 1000 total carbon atoms;

the ratio of Mw/Mn is in a range from about 4.5 to about 8.5; or

any combination thereof.

17. The homopolymer of claim 15 , wherein the homopolymer has a number of ethyl SCB's in a range from about 0.8 to about 5 per 1000 total carbon atoms.

18. The homopolymer of claim 15 , wherein the homopolymer has a ratio of vinyl chain ends to saturated chain ends per 1000 total carbon atoms of less than or equal to about 0.3.

19. The homopolymer of claim 15 , wherein the homopolymer contains less than 0.1 ppm by weight of nickel, iron, titanium, zirconium, or hafnium.

20. An article comprising the homopolymer of claim 15 .

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2024
From: MONWAR, MASUD M.; CRUZ, CARLOS A.; BARR, JARED L.; MCDANIEL, MAX P.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 066147/0895 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 25, 2023
From: MONWAR, MASUD M.; CRUZ, CARLOS A.; BARR, JARED L.; MCDANIEL, MAX P.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 064368/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2023
From: MONWAR, MASUD M.; CRUZ, CARLOS A.; BARR, JARED L.; MCDANIEL, MAX P.
To: CHEVRON PHILLIPS CHEMICAL COMPANY LP
Reel/Frame 062684/0405 →
Continuity (4)
Division 17737150 · May 5, 2022
Division 16571228 · Sep 16, 2019
Provisional Application 62732020 · Sep 17, 2018
Related Publication 20230182121A1 · Jun 15, 2023
Cited By (1)
US 12,319,770