Granted Patent B2

US 12,466,665 · App. 18/169,589 · Granted Nov 11, 2025

Inventors: Aravind Raj Soundhararaj (Bengaluru, IN); Kishor Mujumdar (Bangalore, IN); Sharath Kumar K.S (Bengaluru, IN); Yogesh Prasad Singh (Nagpur, IN)

Assignee: INTELLIGRATED HEADQUARTERS, LLC

B65G47/53

Abstract

Claims (89)

1 . A transfer apparatus comprising:

a bed comprising:

a first plurality of balls, each ball of the first plurality of balls comprising a first diameter, wherein at least one ball of the first plurality of balls is configured to rotate relative to the bed;

a second plurality of balls, each ball of the second plurality of balls comprising a second diameter, wherein at least one ball of the second plurality of balls is configured to rotate relative to the bed;

a plurality of belts, wherein at least one belt of the plurality of belts is operably engaged with the at least one ball of the first plurality of balls or the at least one ball of the second plurality of balls;

a driver operably connected to the at least one belt of the plurality of belts, wherein the driver is configured to power the at least one belt of the plurality of belts; and

a plurality of pulleys, wherein the plurality of pulleys comprises a mechanism configured to adjust a tension of the at least one belt such that the at least one belt moves between a first position and a second position, wherein, in the first position, the at least one belt is engaged with the at least one ball of the first plurality of balls, and wherein, in the second position, the at least one belt refrains from engagement with the at least one ball of the first plurality of balls.

2 . The transfer apparatus of claim 1 , wherein the driver is a motor-driven roller.

3 . The transfer apparatus of claim 1 , wherein the at least one belt of the plurality of belts comprises an elastomer strip belt and the at least one ball of the first plurality of balls comprises a plastic ball.

4 . The transfer apparatus of claim 1 , wherein the second diameter is greater than the first diameter.

5 . The transfer apparatus of claim 1 , wherein the at least one ball comprises a modular cartridge comprising:

a top race;

a bottom race;

a transfer ball; and

one or more balls for low friction movement,

wherein the top race and the bottom race are configured to fixedly attach and enclose the transfer ball such that the transfer ball is configured to rotate within a pocket formed by the top race and the bottom race, and

wherein the one or more balls for low friction movement are configured to be operably engaged with the transfer ball such that the one or more balls for low friction movement reduce friction between one or more of the top race and the bottom race.

6 . The transfer apparatus of claim 1 , wherein at least one pulley of the plurality of pulleys is operably engaged with the at least one belt of the plurality of belts.

7 . The transfer apparatus of claim 1 , wherein the mechanism comprises a sliding wedge mechanism comprising:

an actuator; and

one or more wedge strips,

wherein the actuator is operably engaged with the one or more wedge strips and the one or more wedge strips are operably engaged with the at least one belt of the plurality of belts, and

wherein the actuator is configured to drive the one or more wedge strips such that the one or more wedge strips move the at least one belt between the first position and the second position.

8 . The transfer apparatus of claim 1 , wherein the mechanism comprises a belt tensioning mechanism comprising:

an actuator;

one or more tension rollers; and

a connecting lever,

wherein the actuator is operably engaged with the one or more tension rollers and the one or more tension rollers are operably engaged with the connecting lever, and wherein the connecting lever is configured to move about a pivot point such that the one or more tension rollers move the at least one belt between the first position and the second position.

9 . The transfer apparatus of claim 1 ,

wherein the bed is a fixed bed comprising a top surface and a bottom surface,

wherein the first diameter of the at least one ball of the first plurality of balls defines a first distal end located above the top surface and a first proximal end located below the bottom surface,

wherein the second diameter of the at least one ball of the second plurality of balls defines a second distal end located above the top surface and a second proximal end located below the bottom surface,

wherein the first distal end and the second distal end are located on a first, shared plane above and parallel to the top surface,

wherein the first proximal end is located on a second plane below and parallel to the bottom surface, and

wherein the second proximal end is located on a third plane below and parallel to the bottom surface.

10 . The transfer apparatus of claim 1 ,

wherein the plurality of belts comprises a first plurality of belts aligned along a first axis,

wherein the transfer apparatus further comprises a second plurality of belts aligned along a second axis,

wherein at least one belt of the first plurality of belts is operably engaged with the at least one ball of the first plurality of balls, and

wherein at least one belt of the second plurality of belts is operably engaged with the at least one ball of the second plurality of balls.

11 . The transfer apparatus of claim 10 , wherein the driver comprises a first driver,

wherein the transfer apparatus further comprises a second driver operably connected to the at least one belt of the second plurality of belts,

wherein the first driver is configured to power the at least one belt of the first plurality of belts, and

wherein the second driver is configured to power the at least one belt of the second plurality of belts.

12 . The transfer apparatus of claim 11 ,

wherein the first axis is perpendicular to the second axis, and

wherein the first driver is perpendicular to the at least one belt of the first plurality of belts and the second driver is perpendicular to the at least one belt of the second plurality of belts.

13 . The transfer apparatus of claim 12 ,

wherein the first driver is configured to drive the at least one belt of the first plurality of belts such that the at least one ball of the first plurality of balls rotates at a first speed N 1 and

wherein the second driver is configured to drive the at least one belt of the second plurality of belts such that the at least one ball of the second plurality of balls rotates at a second speed N 2 .

14 . The transfer apparatus of claim 13 ,

wherein the first driver and the second driver are configured to drive the at least one belt of the first plurality of belts and the at least one belt of the second plurality of belts such that:

N

1

=

N

2

,

N

1

>

N

2

,

or

N

1

<

N

2

.

15 . A transfer system comprising:

a first conveyor configured to transport one or more objects in a first flow path aligned along the first conveyor;

a second conveyor configured to transport the one or more objects in a second flow path aligned along the second conveyor; and

a transfer apparatus configured to do one or more of:

divert a first flow of the one or more objects from the first flow path of the first conveyor to the second flow path of the second conveyor, or

divert a second flow of the one or more objects from the second flow path of the second conveyor to the first flow path of the first conveyor, wherein the transfer apparatus comprises:

a bed comprising:

a first plurality of balls, each ball of the first plurality of balls comprising a first diameter, wherein at least one ball of the first plurality of balls is configured to rotate relative to the bed;

a second plurality of balls, each ball of the second plurality of balls comprising a second diameter, wherein at least one ball of the second plurality of balls is configured to rotate relative to the bed;

a plurality of belts, wherein at least one belt of the plurality of belts is operably engaged with the at least one ball of the first plurality of balls or the at least one ball of the second plurality of balls; and

a driver operably connected to the at least one belt of the plurality of belts, wherein the driver is configured to power the at least one belt of the plurality of belts; and

a plurality of pulleys, wherein the plurality of pulleys comprises a mechanism configured to adjust a tension of the at least one belt such that the at least one belt moves between a first position and a second position, wherein, in the first position, the at least one belt is engaged with the at least one ball of the first plurality of balls, and wherein, in the second position, the at least one belt refrains from engagement with the at least one ball of the first plurality of balls.

16 . The transfer system of claim 15 ,

wherein the first flow path and the second flow path define an angle between them, the angle ranging between 15 and 45 degrees.

17 . The transfer system of claim 15 , further comprising a third conveyor configured to transport the one or more objects in a third flow path aligned along the third conveyor.

18 . The transfer system of claim 17 ,

wherein the first flow path and the second flow path define a first angle between them, the first angle ranging between 15 and 45 degrees, and

wherein the first flow path and the third flow path define a second angle between them, the second angle ranging between 45 and 90 degrees.

Assignments (2)

Continuity (1)

References Cited (22)