IP Library › Granted Patent US 12,448,931
Granted Patent B2
US 12,448,931 · App. 18/171,417 · Granted Oct 21, 2025

Torque compensation for air/fuel switching

Inventors: Garrett Parker Munson (Milford, MI); Adam C. McJunkin (Ann Arbor, MI)
Assignees: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.; TOYOTA JIDOSHA KABUSHIKI KAISHA
F02D41/1454F02D41/0235F02D41/08F02D41/1439F02D2200/04F02D2200/1002F02D2200/501
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Quick Facts
Patent No.
US 12,448,931
App. No.
18/171,417
Granted
Oct 21, 2025
Kind
B2
Abstract

A vehicle includes one or more processors configured to select an air/fuel ratio for the engine that is different from the stoichiometric air/fuel ratio. The one or more processors are further configured to select a torque request for the engine, determine a load request for the engine based on at least the torque request and the selected air/fuel ratio, and determine an output to a throttle actuator based on the load request for the engine.

Claims (44)

1. A vehicle comprising:

one or more processors disposed within the vehicle and configured to:

select an air/fuel ratio for an engine of the vehicle, wherein the selected air/fuel ratio is different from a stoichiometric air/fuel ratio;

select a torque request for the engine;

determine a load request for the engine based on at least the torque request and the selected air/fuel ratio; and

determine a first output to a throttle actuator based on the load request for the engine,

wherein the one or more processors are further configured to:

if the selected air/fuel ratio exceeds a threshold maximum, determine the load request for the engine based on at least the torque request and the threshold maximum; and

if the selected air/fuel ratio is less than a threshold minimum, determine the load request for the engine based on at least the torque request and the threshold minimum.

2. The vehicle of claim 1 , wherein the one or more processors are further configured to determine a second output to a spark actuator based on the load request for the engine.

3. The vehicle of claim 1 , wherein the one or more processors are further configured to determine a third output to a variable valve timing (VVT) actuator based on the load request for the engine.

4. The vehicle of claim 1 , wherein selecting the air/fuel ratio is based at least in part on a sensor reading from an air/fuel sensor located downstream of a catalytic converter in an exhaust system of the vehicle.

5. The vehicle of claim 4 , wherein the air/fuel ratio is selected to improve performance of the catalytic converter by affecting a ratio of oxygen and hydrocarbons stored within a catalyst of the catalytic converter.

6. The vehicle of claim 5 , wherein affecting the ratio of oxygen and hydrocarbons stored within the catalyst includes driving the ratio closer to a stoichiometric ratio.

7. The vehicle of claim 1 , wherein the engine is at idle.

8. The vehicle of claim 1 , wherein the one or more processors are configured to, if blocking criteria are not met, determine the load request for the engine based on at least the torque request and a stoichiometric air/fuel ratio.

9. The vehicle of claim 8 , wherein the blocking criteria include whether a speed of the vehicle is below a threshold value.

10. The vehicle of claim 8 , wherein the blocking criteria include whether the selected air/fuel ratio is different from a previously selected air/fuel ratio.

11. The vehicle of claim 1 , wherein determining the load request for the engine based on at least the torque request and the selected air/fuel ratio prevents a dip or surge in engine speed when the selected air/fuel ratio is different from a previously selected air/fuel ratio.

12. A method comprising:

with one or more processors disposed within a vehicle:

selecting an air/fuel ratio for an engine of the vehicle, wherein the selected air/fuel ratio is different from a stoichiometric air/fuel ratio;

selecting a torque request for the engine;

determining a load request for the engine based on at least the torque request and the selected air/fuel ratio; and

determining, based on the load request for the engine, at least one of a first output to a throttle actuator, a second output to a spark actuator, or a third output to a variable valve timing (VVT) actuator;

if the selected air/fuel ratio exceeds a threshold maximum, determining the load request for the engine based on at least the torque request and the threshold maximum; and

if the selected air/fuel ratio is less than a threshold minimum, determining the load request for the engine based on at least the torque request and the threshold minimum.

13. The method of claim 12 , wherein selecting the air/fuel ratio is based at least in part on a sensor reading from an air/fuel sensor located downstream of a catalytic converter in an exhaust system of the vehicle, and

wherein the air/fuel ratio is selected to improve performance of the catalytic converter by affecting a ratio of oxygen and hydrocarbons stored within a catalyst of the catalytic converter by driving the ratio closer to a stoichiometric ratio.

14. The method of claim 13 , further comprising: if blocking criteria are not met, determining the load request for the engine based on at least the torque request and a stoichiometric air/fuel ratio.

15. The method of claim 14 , wherein the blocking criteria include whether a speed of vehicle is below a threshold value.

16. The method of claim 14 , wherein the blocking criteria include whether the selected air/fuel ratio is different from a previously selected air/fuel ratio.

17. A system comprising:

a vehicle;

one or more processors disposed within the vehicle and configured to, if an engine of the vehicle is at idle:

select an air/fuel ratio for the engine of based at least in part on a sensor reading from an air/fuel sensor located downstream of a catalytic converter in an exhaust system of the vehicle, wherein the selected air/fuel ratio is different from a stoichiometric air/fuel ratio;

select a torque request for the engine;

if the selected air/fuel ratio exceeds a threshold maximum, determine a load request for the engine based on at least the torque request and the threshold maximum;

if the selected air/fuel ratio is less than a threshold minimum, determine the load request for the engine based on at least the torque request and the threshold minimum;

if the selected air/fuel ratio is between the threshold minimum and the threshold maximum, determine the load request for the engine based on at least the torque request and the selected air/fuel ratio; and

determine, based on the load request for the engine, at least one of a first output to a throttle actuator, a second output to a spark actuator, or a third output to a variable valve timing (VVT) actuator.

18. The system of claim 17 , wherein the one or more processors are further configured to:

if the selected air/fuel ratio exceeds a threshold maximum, determine the load request for the engine based on at least the torque request and the threshold maximum; and

if the selected air/fuel ratio is less than a threshold minimum, determine the load request for the engine based on at least the torque request and the threshold minimum.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2026
From: TOYOTA JIDOSHA KABUSHIKI KAISHA
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 073645/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 20, 2023
From: MUNSON, GARRETT PARKER; MCJUNKIN, ADAM C.
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.; TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 062741/0456 →
Continuity (1)
Related Publication 20240280063A1 · Aug 22, 2024
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