IP Library › Granted Patent US 12,599,389
Granted Patent B2
US 12,599,389 · App. 18/173,649 · Granted Apr 14, 2026

Multi-sided cutting instrument for mobilizing small bones in the foot

Inventors: Paul Dayton (Ankeny, IA); William T. DeCarbo (Pittsburgh, PA); Jody McAleer (Jefferson City, MO); Robert D. Santrock (Morgantown, WV); Mark Erik Easley (Durham, NC); Adriaan Kuyler (Ponte Vedra, FL); Bryan Wilcox (St. Augustine, FL)
Assignee: Treace Medical Concepts, Inc.
A61B17/1682
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Quick Facts
Patent No.
US 12,599,389
App. No.
18/173,649
Granted
Apr 14, 2026
Kind
B2
Abstract

An orthopedic cutting instrument can be used to cut and release soft tissue to mobilize a bone for subsequent realignment of the bone. In some examples, the cutting instrument is configured with a handle and a cutting head. The cutting head has multiple cutting surfaces, such as a lead cutting surface and side cutting surfaces extending angularly away from the lead cutting surface. A mirror set of cutting surfaces may be provided on the opposite side of the cutting head. The cutting surfaces may be arranged to allow controlling cutting of soft tissue while limiting inadvertent deep penetration of the cutting instrument. In addition, the cutting surfaces may be arranged to allow back-and-forth cutting movement of the cutting head, which can be useful when working in a tight joint space.

Claims (110)

1 . An orthopedic cutting instrument comprising:

(a) a handle having a length extending from a first end to a second end; and

(b) a cutting head extending from the second end of the handle, the cutting head comprising:

(i) a leading cutting surface;

(ii) a first side cutting surface extending angularly outwardly from the leading cutting surface on a first side of the cutting head; and

(iii) a second side cutting surface extending angularly outwardly from the leading cutting surface in a direction opposite the first side cutting surface on a second side of the cutting head,

wherein the leading cutting surface defines a trapezoid having a long base, a short base, a first leg joining the long base to the short base, and a second leg joining the long base to the short base, the long base of the trapezoid defining a distal-most end of the cutting head.

2 . The instrument of claim 1 , wherein:

the cutting head defines a maximum width at a location between the first side cutting surface and the second side cutting surface;

the leading cutting surface terminates in a cutting edge having a length; and

the length of the cutting edge is less than the maximum width of the cutting head.

3 . The instrument of claim 2 , wherein the cutting edge defines a linear cutting edge.

4 . The instrument of claim 2 , wherein a ratio of the length of the cutting edge divided by the maximum width of the cutting head ranges from 0.25 to 0.75.

5 . The instrument of claim 2 , wherein:

the length of the cutting edge ranges from 3 mm to 7 mm; and

the maximum width of the cutting head ranges from 9 mm to 13 mm.

6 . The instrument of claim 1 , wherein:

the leading cutting surface terminates in a cutting edge extending from a first end to a second end;

the first side cutting surface defines a first angled side edge intersecting the first end of the cutting edge; and

the second side cutting surface defines a second angled side edge intersecting the second end of the cutting edge.

7 . The instrument of claim 6 , wherein:

the first angled side edge defines a first intersection angle with the first end of the cutting edge, the first intersection angle ranging from 10 degrees to 75 degrees; and the

second angled side edge defines a second intersection angle with the second end of the cutting edge, the second intersection angle ranging from 10 degrees to 75 degrees.

8 . The instrument of claim 6 , wherein

the first side cutting surface further defines a first straight side edge, the first angled side edge intersecting the first end of the cutting edge on one side and intersecting the first straight side edge on another side; and

the second side cutting surface further defines a second straight side edge, the second angled side edge intersecting the second end of the cutting edge on one side and intersecting the second straight side edge on another side.

9 . The instrument of claim 8 , wherein the first straight side edge and the second straight side edge are each parallel to a longitudinal axis of the cutting head.

10 . The instrument of claim 1 , wherein the cutting head further comprises:

a shank;

a first recessed surface extending angularly inwardly from the first side cutting surface to the shank; and

a second recessed surface extending angularly inwardly from the second side cutting surface to the shank.

11 . The instrument of claim 10 , wherein; the

the first recessed surface defines a first recess intersection angle with the first side cutting surface, the first recessed intersection angle ranging from 10 degrees to 75 degrees; and

the second recessed surface defines a second recessed intersection angle with the second side cutting surface, the second recessed intersection angle ranging from 10 degrees to 75 degrees.

12 . The instrument of claim 1 , wherein:

the first side cutting surface defines a length parallel to a longitudinal axis of the cutting head;

the second side cutting surface defines a length parallel to the longitudinal axis of the cutting head; and

the length of the first side cutting surface and the length of the second side cutting surface each range from 5 mm to 15 mm.

13 . The instrument of claim 1 , wherein the cutting head defines a thickness, and the thickness of the cutting head tapers across the leading cutting surface, the first side cutting surface, and the second side cutting surface.

14 . The instrument of claim 13 , wherein the thickness of the cutting head tapers across the leading cutting surface, the first side cutting surface, and the second side cutting surface at a taper angle ranging from 5 degrees to 25 degrees.

15 . The instrument of claim 1 , wherein:

the cutting head has a width and a length defining a first side of the cutting head and a second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface, the first side cutting surface, and the second side cutting surface are each defined on the first side of the cutting head; and

the second side of the cutting head is devoid of cutting surfaces.

16 . The instrument of claim 1 , wherein:

the cutting head has a width and a length defining a first side of the cutting head and a second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface comprises a first leading cutting surface on the first side of the cutting head and a second leading cutting surface on the second side of the cutting head, the first and second leading cutting surfaces intersecting each other across the thickness of the cutting head to form a leading cutting edge;

the first side cutting surface comprises two first side cutting surfaces, one on the first side of the cutting head and one on the second side of the cutting head, the two first side cutting surfaces intersecting each other across the thickness of the cutting head to form a first side cutting edge; and

the second side cutting surface comprises two second side cutting surfaces, one on the first side of the cutting head and one on the second side of the cutting head, the two second side cutting surfaces intersecting each other across the thickness of the cutting head to form a second side cutting edge.

17 . The instrument of claim 1 , wherein:

the cutting head has a width and a length defining the first side of the cutting head and the second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface, the first side cutting surface, and the second side cutting surface are each defined on the first side of the cutting head; and

the cutting head defines a mirrored arrangement of cutting surfaces on the second side of the cutting head.

18 . An orthopedic cutting instrument comprising:

(a) a handle having a length extending from a first end to a second end; and

(b) a cutting head extending from the second end of the handle, the cutting head comprising:

(i) a leading cutting surface;

(ii) a first side cutting surface extending angularly outwardly from the leading cutting surface on a first side of the cutting head;

(iii) a second side cutting surface extending angularly outwardly from the leading cutting surface in a direction opposite the first side cutting surface on a second side of the cutting head;

(iv) a shank;

(v) a first recessed surface extending angularly inwardly from the first cutting surface to the shank; and

(vi) a second recessed surface extending angularly inwardly from the second cutting surface to the shank.

19 . The instrument of claim 18 , wherein:

the cutting head defines a maximum width at a location between the first side cutting surface and the second side cutting surface;

the leading cutting surface terminates in a cutting edge having a length; and

the length of the cutting edge is less than the maximum width of the cutting head.

20 . The instrument of claim 18 , wherein:

the leading cutting surface terminates in a cutting edge extending from a first end to a second end;

the first side cutting surface defines a first angled side edge intersecting the first end of the cutting edge; and

the second side cutting surface defines a second angled side edge intersecting the second end of the cutting edge.

21 . The instrument of claim 20 , wherein

the first side cutting surface further defines a first straight side edge, the first angled side edge intersecting the first end of the cutting edge on one side and intersecting the first straight side edge on another side; and

the second side cutting surface further defines a second straight side edge, the second angled side edge intersecting the second end of the cutting edge on one side and intersecting the second straight side edge on another side.

22 . The instrument of claim 18 , wherein:

the first recessed surface defines a first recess intersection angle with the first side cutting surface, the first recessed intersection angle ranging from 10 degrees to 75 degrees; and

the second recessed surface defines a second recessed intersection angle with the second side cutting surface, the second recessed intersection angle ranging from 10 degrees to 75 degrees.

23 . The instrument of claim 18 , wherein:

the first side cutting surface defines a length parallel to a longitudinal axis of the cutting head;

the second side cutting surface defines a length parallel to the longitudinal axis of the cutting head; and

the length of the first side cutting surface and the length of the second side cutting surface each range from 5 mm to 15 mm.

24 . The instrument of claim 18 , wherein:

the cutting head has a width and a length defining a first side of the cutting head and a second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface, the first side cutting surface, and the second side cutting surface are each defined on the first side of the cutting head; and

the second side of the cutting head is devoid of cutting surfaces.

25 . The instrument of claim 18 , wherein:

the cutting head has a width and a length defining a first side of the cutting head and a second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface comprises a first leading cutting surface on the first side of the cutting head and a second leading cutting surface on the second side of the cutting head, the first and second leading cutting surfaces intersecting each other across the thickness of the cutting head to form a leading cutting edge;

the first side cutting surface comprises two first side cutting surfaces, one on the first side of the cutting head and one on the second side of the cutting head, the two first side cutting surfaces intersecting each other across the thickness of the cutting head to form a first side cutting edge; and

the second side cutting surface comprises two second side cutting surfaces, one on the first side of the cutting head and one on the second side of the cutting head, the two second side cutting surfaces intersecting each other across the thickness of the cutting head to form a second side cutting edge.

26 . An orthopedic cutting instrument comprising:

(a) a handle having a length extending from a first end to a second end; and

(b) a cutting head extending from the second end of the handle, the cutting head comprising:

(i) a leading cutting surface terminating in a cutting edge extending from a first end to a second end;

(ii) a first side cutting surface extending angularly outwardly from the leading cutting surface on a first side of the cutting head, wherein the first side cutting surface defines a first angled side edge intersecting the first end of the cutting edge and a first straight side edge, the first angled side edge intersecting the first end of the cutting edge on one side and intersecting the first straight side edge on another side; and

(iii) a second side cutting surface extending angularly outwardly from the leading cutting surface in a direction opposite the first side cutting surface on a second side of the cutting head, wherein the second side cutting surface defining a second angled side edge intersecting the second end of the cutting edge and a second straight side edge, the second angled side edge intersecting the second end of the cutting edge on one side and intersecting the second straight side edge on another side.

27 . The instrument of claim 26 , wherein:

the cutting head defines a maximum width at a location between the first side cutting surface and the second side cutting surface;

the leading cutting surface terminates in a cutting edge having a length; and

the length of the cutting edge is less than the maximum width of the cutting head.

28 . The instrument of claim 27 , wherein a ratio of the length of the cutting edge divided by the maximum width of the cutting head ranges from 0.25 to 0.75.

29 . The instrument of claim 26 , wherein the first straight side edge and the second straight side edge are each parallel to a longitudinal axis of the cutting head.

30 . The instrument of claim 26 , wherein:

the cutting head has a width and a length defining a first side of the cutting head and a second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface, the first side cutting surface, and the second side cutting surface are each defined on the first side of the cutting head; and

the second side of the cutting head is devoid of cutting surfaces.

31 . The instrument of claim 26 , wherein:

the cutting head has a width and a length defining a first side of the cutting head and a second side of the cutting head, the first side of the cutting head being separated from the second side of the cutting head by a thickness of the cutting head;

the leading cutting surface comprises a first leading cutting surface on the first side of the cutting head and a second leading cutting surface on the second side of the cutting head, the first and second leading cutting surfaces intersecting each other across the thickness of the cutting head to form a leading cutting edge;

the first side cutting surface comprises two first side cutting surfaces, one on the first side of the cutting head and one on the second side of the cutting head, the two first side cutting surfaces intersecting each other across the thickness of the cutting head to form a first side cutting edge; and

the second side cutting surface comprises two second side cutting surfaces, one on the first side of the cutting head and one on the second side of the cutting head, the two second side cutting surfaces intersecting each other across the thickness of the cutting head to form a second side cutting edge.

Assignments (2)
SECURITY INTEREST Recorded Dec 18, 2025
From: TREACE MEDICAL CONCEPTS, INC.
To: SLR INVESTMENT CORP.
Reel/Frame 074011/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 25, 2023
From: DAYTON, PAUL; DECARBO, WILLIAM T.; MCALEER, JODY; SANTROCK, ROBERT D.; EASLEY, MARK ERIK; KUYLER, ADRIAAN; WILCOX, BRYAN
To: TREACE MEDICAL CONCEPTS, INC.
Reel/Frame 063759/0012 →
Continuity (2)
Provisional Application 63313124 · Feb 23, 2022
Related Publication 20230263540A1 · Aug 24, 2023
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