IP Library Granted Patent US 9,456,902
Granted Patent B2
US 9,456,902 · App. 14/097,654 · Granted Oct 4, 2016

Orthopaedic implants

Inventors: Adam S. Hacking (Somerville, MA); Edward J. Harvey (Montreal, CA); Corey Richards (Alderley, AU)
Assignee: THE ROYAL INSTITUTION FOR THE ADVANCEMENT OF LEARNING/MCGILL UNIVERSITY
A61F2/30942A61B17/15A61F2/28A61F2/4261A61B6/505A61B2034/102A61F2002/2871A61F2002/30069A61F2002/30945A61F2002/30948A61F2002/30957A61F2002/4289A61F2240/004A61F2310/00011A61F2310/00179Y10T29/49
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Quick Facts
Patent No.
US 9,456,902
App. No.
14/097,654
Granted
Oct 4, 2016
Kind
B2
Abstract

A method for making an orthopaedic implant, the method comprising: characterizing at least a portion of a bone corresponding to the bone to be replaced, said corresponding bone being on the contralateral side of the patient; providing a model of the orthopaedic implant based on a mirror image of the contralateral bone; and forming the orthopaedic implant based on the model.

Claims (25)

1. A method for making a scaphoid implant for replacing the entirety of a first scaphoid bone in a wrist of a patient, the method comprising:

characterizing at least a portion of a second scaphoid bone by obtaining data representative of the size and/or shape of the portion of the second bone, the second scaphoid bone being on the contralateral side of the patient from the first scaphoid bone;

providing a three-dimensional digital model of the scaphoid implant based on a mirror image of the second scaphoid bone; and

forming the scaphoid implant based on the three-dimensional digital model for replacing the first scaphoid bone.

2. A method according to claim 1 , wherein the characterizing of the second bone comprises imaging the portion of the second bone using Magnetic Resonance Imaging or Computed Tomography.

3. A method according to claim 1 , further comprising characterizing a surface topography of an articulating bone intended to articulate with a surface of the first bone, and applying the characterized surface topography to the three-dimensional digital model or to the implant.

4. A method according to claim 1 , further comprising adding an attachment element to the three-dimensional digital model or to the implant, the attachment element being at least one opening in the implant for receiving a fixing element to attach the implant to surrounding soft or hard tissue in use.

5. A method according to claim 1 , wherein the implant is formed from the three-dimensional digital model by stereolithography.

6. A method according to claim 1 , further comprising the step of processing the three-dimensional digital model of the implant, including modifying a surface feature by applying a surface topography, wherein the surface topography to be applied is based on an articulating surface topography of an adjacent bone intended to articulate with a surface of the first bone, and characterizing the articulating surface topography of the adjacent bone and applying the characterized surface topography to the three-dimensional digital model.

7. A method for making an orthopaedic scaphoid implant to replace all of a first scaphoid bone, the method comprising:

characterizing at least a portion of a second scaphoid bone by obtaining data representative of the size and/or shape of the portion of the second bone, the second scaphoid bone corresponding to said first scaphoid bone and being on the contralateral side of the patient;

providing a model of the orthopaedic scaphoid implant based on a mirror image of the second scaphoid bone located on the contralateral side of the patient, the model being a three-dimensional digital image;

processing the model, including modifying a surface feature by applying a surface topography, wherein the surface topography to be applied is based on an articulating surface topography of an articulating bone intended to articulate with a surface of the first scaphoid bone to be replaced, and characterizing the articulating surface topography of the adjacent bone and applying the characterized surface topography to the model; and

forming the orthopaedic scaphoid implant based on the model.

8. A method according to claim 7 , wherein the characterizing comprises imaging the at least a portion of the second bone corresponding to the first bone to be replaced.

9. A method according to claim 7 , wherein the surface feature modifying includes adding an attachment element to the model, and forming the attachment element on the orthopaedic implant.

10. A method according to claim 9 , wherein the attachment element is at least one opening in the orthopaedic implant for attaching the orthopaedic implant to surrounding soft or hard tissue in use.

11. A method according to claim 7 , wherein the orthopaedic implant is formed from the model by stereolithography.

12. A method according to claim 7 , further comprising making a replacement articulating component for articulating against a portion of the orthopaedic implant in use, the method comprising:

providing a model of an articulating bone to be replaced; and

forming the replacement articulating component from the model.

13. A method according to claim 12 , wherein providing the model of the articulating bone includes imaging the articulating bone or the patient's contralateral articulating bone.

14. A method according to claim 12 , further comprising processing the model before forming the replacement articulating component, the processing including modifying a surface to apply a surface topography.

15. A method according to claim 14 , wherein the processing includes characterizing a surface topography of the articulating bone or the patient's contralateral articulating bone and applying it to the model.

16. A method according to claim 14 , wherein the processing includes adjusting the outer dimensions of the model to minimize the amount of bone being replaced.

Continuity (3)
Division 12809030
Provisional Application 61008173 · Dec 18, 2007
Related Publication 20140094924A1 · Apr 3, 2014