IP Library Granted Patent US 12,224,576
Granted Patent B2
US 12,224,576 · App. 18/180,641 · Granted Feb 11, 2025

Protection circuitry for a downhole measurement tool

Inventor: Robert J. Schapper (Salt Lake City, UT)
Assignee: ChampionX LLC
H02H7/08E21B17/028E21B43/128E21B47/017
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Quick Facts
Patent No.
US 12,224,576
App. No.
18/180,641
Granted
Feb 11, 2025
Kind
B2
Abstract

Systems and methods corresponding to a downhole measurement tool to balance fault current in a protective inductor are disclosed herein. A triggerable network is provided which keeps an alternating current balanced in a protective choke during a phase-to-ground fault condition in a power cable or a downhole motor of an electrical submersible pump. The triggerable network causes a conducting of current during negative polarity voltage portion(s) of the phase-to-ground fault condition via a silicon-controlled rectifier having an anode and a cathode on a path of current conduction for the negative polarity voltage during the phase-to-ground fault condition and one or more Zener diodes, where an ending cathode of the one or more Zener diodes is coupled to a gate of the silicon-controlled rectifier and an ending anode of the one or more Zener diodes is coupled to the anode of the silicon-controlled rectifier.

Claims (44)

1. A downhole system capable of balancing an alternating current between a power cable or a downhole motor of an electrical submersible pump and a downhole measurement tool during a phase-to-ground fault condition, the downhole system comprising:

an electrical connection between a Y-point of the downhole motor of the electrical submersible pump and the downhole measurement tool; and

a triggerable network that selectively conducts during an application of a negative polarity voltage to the downhole measurement tool during the phase-to-ground fault condition, the triggerable network comprising:

a silicon-controlled rectifier having an anode and a cathode on a first path of current conduction for the negative polarity voltage during the phase-to-ground fault condition; and

one or more first Zener diodes, wherein an ending anode of the one or more first Zener diodes is coupled to a gate of the silicon-controlled rectifier and an ending cathode of the first one or more Zener diodes is coupled to the anode of the silicon-controlled rectifier.

2. The downhole system capable of claim 1 , wherein the one or more first Zener diodes comprises a plurality of Zener diodes coupled in series.

3. The downhole system capable of claim 1 , wherein a trigger current for the silicon-controlled rectifier at the gate of the silicon-controlled rectifier occurs through the one or more first Zener diodes during the application of the negative polarity voltage.

4. The downhole system capable of claim 3 , wherein the trigger current occurs based on a magnitude of the negative polarity voltage.

5. The downhole system capable of claim 1 , further comprising a diode providing a second path of current conduction for a positive polarity voltage during the phase-to-ground fault condition and one or more second Zener diodes configured to limit a magnitude of the positive polarity voltage.

6. The downhole system capable of claim 5 , wherein the one or more second Zener diodes comprises a plurality of Zener diodes coupled in series.

7. The downhole system capable of claim 1 , further comprising an inductor coupled to the Y-point of the downhole motor of the electrical submersible pump and the downhole measurement tool, the inductor being of a selected inductance for filtering alternating current ripple voltage from the downhole motor of the electrical submersible pump to the downhole measurement tool, wherein:

the anode of the silicon-controlled rectifier is coupled to a ground; and

the cathode of the silicon-controlled rectifier is coupled to the inductor.

8. The downhole system capable of claim 1 , wherein the triggerable network further comprises a blocking diode, and wherein the ending anode of the one or more first Zener diodes and the gate of the silicon-controlled rectifier are coupled through the blocking diode.

9. A downhole measurement tool having circuitry capable of balancing an alternating current during a phase-to-ground fault condition, the downhole measurement tool capable of being coupled to a Y-point of a three-phase downhole motor of an electrical submersible pump, the circuitry of the downhole measurement tool comprising:

a triggerable network that selectively conducts during an application of a negative polarity voltage to the downhole measurement tool, the triggerable network comprising:

a silicon-controlled rectifier having an anode and a cathode on a first path of current conduction for the negative polarity voltage during the phase-to-ground fault condition; and

one or more first Zener diodes, wherein an ending anode of the one or more first Zener diodes is coupled to a gate of the silicon-controlled rectifier and an ending cathode of the first one or more Zener diodes is coupled to the anode of the silicon-controlled rectifier; and

an inductor commutating circuit to limit a magnitude of a positive polarity voltage during the phase to-ground fault condition.

10. The downhole measurement tool of claim 9 , wherein the one or more first Zener diodes comprises a plurality of Zener diodes coupled in series.

11. The downhole measurement tool of claim 9 , wherein a trigger current for the silicon-controlled rectifier at the gate of the silicon-controlled rectifier occurs through the one or more first Zener diodes during the application of the negative polarity voltage.

12. The downhole measurement tool of claim 11 , wherein the trigger current occurs based on a magnitude of the negative polarity voltage.

13. The downhole measurement tool of claim 9 , wherein the inductor commutating circuit comprises a diode providing a second path of current conduction for the positive polarity voltage during the phase-to-ground fault condition and one or more second Zener diodes.

14. The downhole measurement tool of claim 13 , wherein the one or more second Zener diodes comprises a plurality of Zener diodes coupled in series.

15. The downhole measurement tool of claim 9 , further comprising an inductor coupled to the Y-point of the downhole motor of the electrical submersible pump and the downhole measurement tool, the inductor being of a selected inductance for filtering alternating current ripple voltage from the downhole motor of the electrical submersible pump to the downhole measurement tool, wherein:

the anode of the silicon-controlled rectifier is coupled to a ground; and

the cathode of the silicon-controlled rectifier is coupled to the inductor.

16. The downhole measurement tool of claim 9 , wherein the triggerable network further comprises a blocking diode, and wherein the ending anode of the one or more first Zener diodes and the gate of the silicon-controlled rectifier are coupled through the blocking diode.

17. A method of balancing a phase-to-ground fault condition between a power cable or a three-phase downhole motor of an electrical submersible pump and a downhole measurement tool, the method comprising:

coupling a Y-point of the downhole motor of the electrical submersible pump to the downhole measurement tool;

selectively conducting through a triggerable network during an application of a negative polarity voltage to the downhole measurement tool during the phase-to ground fault condition, wherein the triggerable network comprises:

a silicon-controlled rectifier having an anode and a cathode on a first path of current conduction for the negative polarity voltage during the phase-to-ground fault condition; and

one or more first Zener diodes, wherein an ending anode of the one or more first Zener diodes is coupled to a gate of the silicon-controlled rectifier and an ending cathode of the first one or more Zener diodes is coupled to the anode of the silicon-controlled rectifier; and

providing a second path of current conduction for a positive polarity voltage during the phase-to-ground fault condition.

18. The method of claim 17 , wherein the one or more first Zener diodes comprises a plurality of Zener diodes coupled in series.

19. The method of claim 17 , wherein a trigger current for the silicon-controlled rectifier at the gate of the silicon-controlled rectifier occurs through the one or more first Zener diodes during the application of the negative polarity voltage.

20. The method of claim 19 , wherein the trigger current occurs based on a magnitude of the negative polarity voltage.

21. The method of claim 17 , wherein the second path of current conduction for the positive polarity voltage comprises a diode and one or more second Zener diodes configured to limit a magnitude of the positive polarity voltage.

22. The method of claim 21 , wherein the one or more second Zener diodes comprises a plurality of Zener diodes coupled in series.

23. The method of claim 21 , wherein:

the Y-point of the downhole motor of the electrical submersible pump is coupled to the downhole measurement tool through an inductor of a selected inductance for filtering alternating current ripple voltage from the downhole motor of the electrical submersible pump to the downhole measurement tool;

the anode of the silicon-controlled rectifier is coupled to a ground; and

the cathode of the silicon-controlled rectifier is coupled to the inductor.

24. The method of claim 21 , wherein the triggerable network further comprises a blocking diode, and wherein the ending anode of the one or more first Zener diodes and the gate of the silicon-controlled rectifier are coupled through the blocking diode.

Assignments (2)
MERGER Recorded Feb 14, 2024
From: ACE DOWNHOLE, LLC
To: CHAMPIONX LLC
Reel/Frame 066597/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2023
From: SCHAPPER, ROBERT J.
To: ACE DOWNHOLE, LLC
Reel/Frame 062927/0752 →
Continuity (1)
Related Publication 20240305088A1 · Sep 12, 2024
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