IP Library › Granted Patent US 11,945,991
Granted Patent B2
US 11,945,991 · App. 18/181,210 · Granted Apr 2, 2024

Compositions comprising phase change materials and methods of making the same

Inventors: Reyad I. Sawafta (Greensboro, NC); Najih Naser (Cary, NC)
Assignee: PHASE CHANGE ENERGY SOLUTIONS, INC.
C09K5/063C08J9/0009C08J2375/04C09K2205/102
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Quick Facts
Patent No.
US 11,945,991
App. No.
18/181,210
Granted
Apr 2, 2024
Kind
B2
Abstract

In one aspect, compositions are described herein. In some embodiments, a composition comprises a phase change material, a hydrophobic sorption material, and a viscosity modifier. In some embodiments, a composition comprises a foam and a latent heat storage material dispersed in the foam, the latent heat storage material comprising a phase change material and a hydrophobic sorption material.

Claims (32)

1. A method of making a foam comprising:

combining a phase change material, a polyfunctional monomer, and a linker component; and

cross-linking the linker component to at least one of the phase change material and the polyfunctional monomer,

wherein the polyfunctional monomer comprises a polyol;

wherein the linker component comprises an isocyanate; and

wherein the phase change material comprises one or more fatty acids, one or more alkyl esters of a fatty acid, one or more fatty alcohols, one or more fatty sulfonates or phosphonates, or a combination thereof.

2. The method of claim 1 , wherein the polyol comprises a diol or triol.

3. The method of claim 1 , wherein the polyol further comprises a polyether polyol or a polyester polyol.

4. The method of claim 1 , wherein the isocyanate comprises a polyfunctional isocyanate.

5. The method of claim 1 , wherein the isocyanate comprises a diisocyanate.

6. The method of claim 5 , wherein the diisocyanate comprises methylene diphenyl diisocyanate (MDI), toluene diisocyanate (TDI), naphthalene diisocyanate (NDI), isophorone diisocyanate (IPDI), and/or hexamethylene diisocyanate (HDI).

7. The method of claim 1 , wherein the phase change material has a phase transition temperature between 0° C. and 70° C.

8. The method of claim 1 , wherein the phase change material has a phase transition temperature between 30° C. and 50° C.

9. The method of claim 1 , further comprising adding a catalyst to the combination of the phase change material, the polyfunctional monomer, and the linker component.

10. The method of claim 9 , wherein the catalyst comprises a metal complex comprising mercury, lead, tin, bismuth or zinc.

11. The method of claim 1 , further comprising adding an additive to the combination of the phase change material, the polyfunctional monomer, and the linker component.

12. The method of claim 11 , wherein the additive comprises an ionic liquid.

13. The method of claim 11 , wherein the additive comprises an antimicrobial material or a fire retardant.

14. The method of claim 1 , further comprising adding a blowing agent to the combination of the phase change material, the polyfunctional monomer, and the linker component.

15. The method of claim 13 , wherein the foam has a latent heat in the range of 50 J/g to 150 J/g.

16. The method of claim 1 , wherein the polyol comprises at least one of a diol and/or a triol.

17. The method of claim 1 , wherein the polyol comprises at least one of a polyether polyol, a poly(tetramethylene ether) glycol, a polyester polyol, and/or a fluorinated polyol.

18. The method of claim 1 , wherein the polyol comprises a graft polyol and/or a filled polyol.

19. The method of claim 18 , wherein the graft polyol and/or filled polyol comprises at least one of a styrene-acrylonitrile, a acrylonitrile, and/or a polyuria polyol.

20. The method of claim 1 , wherein the polyol comprises a plurality of differing polyols.

21. The method of claim 20 , wherein the plurality of differing polyols is selected based on at least one of a determined density, a determined flexibility, and/or a determined mechanical strength of the foam.

22. The method of claim 20 , wherein the polyol has a polydisperse molecular weight.

23. The method of claim 1 , wherein the phase change material comprises at least one of a fatty acid and an alkyl ester of a fatty acid.

24. The method of claim 23 , wherein the alkyl ester of a fatty acid comprises at least one of a methyl, ethyl, propyl, and/or butyl ester of a fatty acid.

25. The method of claim 23 , wherein the alkyl ester of a fatty acid comprises a C2 to C28 ester alkyl backbone.

26. The method of claim 24 , wherein the alkyl ester of the fatty acid comprises at least one of a laurate, a myristate, a palmitate, a stearate, a palmitoleate, a oleate, a linoleate, a docosahexanoate, or a ecosapentanoate.

27. The method of claim 1 , further comprises adding a catalyst to at least one of the phase change material, the polyfunctional monomer, and/or the linker component prior to the combining.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE STREET ADDRESS PREVIOUSLY RECORDED AT REEL: 062935 FRAME: 0335. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Mar 13, 2023
From: SAWAFTA, REYAD I.; NASER, NAJIH
To: PHASE CHANGE ENERGY SOLUTIONS, INC.
Reel/Frame 063069/0933 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2023
From: SAWAFTA, REYAD I.; NASER, NAJIH
To: PHASE CHANGE ENERGY SOLUTIONS, INC.
Reel/Frame 062935/0335 →
Continuity (6)
Continuation 16985947 · Aug 5, 2020
Continuation 15867405 · Jan 10, 2018
Continuation 14370300
Provisional Application 61582549 · Jan 3, 2012
Provisional Application 61582542 · Jan 3, 2012
Related Publication 20230227704A1 · Jul 20, 2023