Granted Patent B2

US 12,723,315 · App. 18/184,881 · Granted Sep 1, 2026

Inventors: Jun Tamura (Tokyo, JP); Ryota Kitagawa (Tokyo, JP); Koji Mizuguchi (Kawasaki, JP); Yoshitsune Sugano (Kawasaki, JP); Yoshiaki Nishibayashi (Tokyo, JP); Kazuya Arashiba (Tokyo, JP)

Assignees: KABUSHIKI KAISHA TOSHIBA;; THE UNIVERSITY OF TOKYO

C25B1/27B01J23/28B01J31/18C01C1/0458C25B1/50C25B9/19C25B9/70C25B11/031B01J2231/62B01J2531/64

Abstract

Claims (38)

1 . An ammonia manufacturing apparatus, comprising:

an electrochemical reaction cell including: a first reaction tank in which a reduction electrode is arranged and gaseous nitrogen is supplied; a second reaction tank in which an oxidation electrode is arranged and an electrolytic solution containing water or water vapor is supplied; and a diaphragm provided between the first reaction tank and the second reaction tank, wherein

the reduction electrode includes a reduction catalyst that reduces nitrogen to produce ammonia, a porous carbon material that supports the reduction catalyst, and an organic polymer material that binds the porous carbon material,

the porous carbon material has pores with a BET average pore size of 1 nm or more and 15 nm or less,

a specific surface area of the porous carbon material is 800 m 2 /g or more and 2000 m 2 /g or less, and

an average pore volume of the porous carbon material is 0.2 cm 3 /g or more and 5 cm 3 /g or less.

2 . The apparatus according to claim 1 , wherein

the reduction catalyst includes a molybdenum complex.

3 . The apparatus according to claim 1 , wherein

the organic polymer includes an anion exchange resin.

4 . The apparatus according to claim 1 , wherein

the electrolytic solution supplied to the second reaction tank has a pH larger than 7 and 14 or less.

5 . An ammonia manufacturing apparatus, comprising:

an electrochemical reaction cell including: a first reaction tank in which a reduction electrode is arranged and gaseous nitrogen is supplied; a second reaction tank in which an oxidation electrode is arranged and an electrolytic solution containing water or water vapor is supplied; and a diaphragm provided between the first reaction tank and the second reaction tank;

a nitrogen supply unit that includes a nitrogen supply part introducing gaseous nitrogen to the first reaction tank;

an ammonia collection unit that includes an ammonia collection part collecting ammonia contained in discharged products of the first reaction tank; and

an ammonia separation unit that includes an ammonia separation part separating ammonia from the electrolytic solution discharged from the second reaction tank, wherein

the reduction electrode includes a reduction catalyst that reduces nitrogen to produce ammonia, a porous carbon material that supports the reduction catalyst, and an organic polymer material that binds the porous carbon material, and

the porous carbon material has pores with a BET average pore size of 1 nm or more and 15 nm or less.

6 . The apparatus according to claim 5 , further comprising:

an electrolytic solution circulation unit that includes a circulation pipe circulating the electrolytic solution accommodated in the second reaction tank outside the second reaction tank, and an electrolytic solution storage tank that is arranged in the circulation pipe and stores the electrolytic solution.

7 . The apparatus according to claim 5 , wherein

the nitrogen supply unit includes an oxygen separator that separates oxygen in the air and takes out nitrogen and a humidifier that humidifies the separated nitrogen as the nitrogen supply part.

8 . The apparatus according to claim 5 , wherein

the ammonia collection unit includes a collector that collects the ammonia by bringing gas exhausted from the first reaction tank into contact with a collection solution containing an aqueous solution with a pH of 1 or more and 7 or less as the ammonia collection part.

9 . The apparatus according to claim 8 , wherein

the ammonia collection unit further includes a separator that applies a distillation method, a cryogenic distillation method, an adsorption separation method, or a membrane separation method to separate ammonia from the collection solution, which has collected ammonia.

10 . An ammonia manufacturing method, comprising:

supplying gaseous nitrogen to a first reaction tank and supplying an electrolytic solution containing water or water vapor to a second reaction tank in an electrochemical reaction cell, the electrochemical reaction cell including: the first reaction tank in which a reduction electrode is arranged; the second reaction tank in which an oxidation electrode is arranged; and a diaphragm provided between the first reaction tank and the second reaction tank;

supplying electric power to the reduction electrode and the oxidation electrode, reducing nitrogen in the first reaction tank by the reduction electrode to produce ammonia, and oxidizing the electrolytic solution or water vapor in the second reaction tank by the oxidation electrode;

separating ammonia from discharged products of the first reaction tank to manufacture ammonia; and

circulating the electrolytic solution outside the second reaction tank, taking out at least part of the circulating electrolytic solution, separating ammonia from the taken-out electrolytic solution, and sending the electrolytic solution from which ammonia has been separated to the second reaction tank, wherein

the reduction electrode includes a reduction catalyst that reduces nitrogen to produce ammonia, a porous carbon material that supports the reduction catalyst, and an organic polymer material that binds the porous carbon material, and

the porous carbon material has pores with a BET average pore size of 1 nm or more and 15 nm or less.

11 . The method according to claim 10 , wherein

the electrolytic solution supplied to the second reaction tank has a pH larger than 7 and 14 or less.

12 . The method according to claim 10 , wherein

the reduction catalyst includes a molybdenum complex.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (28)