IP Library Granted Patent US 12,132,193
Granted Patent B2
US 12,132,193 · App. 18/189,617 · Granted Oct 29, 2024

Silicon-based anode material for lithium ion battery

Inventors: Bruce K. Zoitos (Williamsville, NY); Adam Kelsall (Williamsville, NY); Jonathan Cross (Clarence Center, NY); Chad Cannan (Spring, TX)
H01M4/131H01M4/364H01M4/483H01M4/485H01M4/505H01M4/525H01M4/5825H01M10/0525H01M2004/021H01M4/622H01M4/625H01M2004/8684
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Quick Facts
Patent No.
US 12,132,193
App. No.
18/189,617
Granted
Oct 29, 2024
Kind
B2
Abstract

A porous reduced silica fiber material has a diameter of about 0.1 to about 20 microns and a surface area of about 5 m 2 /g to about 400 m 2 /g. The porous reduced fiber material may be used to form an electrode having a high capacity and improved cycle life over comparable commercial silicon electrodes.

Claims (20)

1. A battery comprising:

an anode comprising a porous reduced silica fiber comprising SiO x where x=0−2 and silicon, the porous reduced silica fiber having a diameter of about 0.1 to about 20 microns, a surface area of about 5 m 2 /g to about 400 m 2 /g, and a porosity of about 0.01 cm 3 /g to about 1.5 cm 3 /g; and

a cathode comprising a mixed metal oxide.

2. The battery of claim 1 , wherein the porous reduced silica fiber comprises at least 20 weight percent silicon.

3. The battery of claim 1 , wherein the porous reduced silica fiber comprises a carbon coating.

4. The battery of claim 1 , wherein the mixed metal oxide comprises an oxide of lithium and at least one of aluminum, cobalt, iron, manganese, nickel, titanium, and vanadium.

5. The battery of claim 1 , wherein the mixed metal oxide comprises at least one of LiCoO 2 , LiNi 0.33 Mn 0.33 Co 0.33 O 2 , LiNi 0.8 Co 0.15 Al 0.05 O 2 , LiMnO 4 , LiFePO 4 , LiMn 2 O 4 , Li 2 MnO 3 , and Li 4 Ti 5 O 12 .

6. The battery of claim 1 , wherein the porous reduced silica fiber has a diameter of about 2 to about 15 microns.

7. The battery of claim 1 , wherein the porous reduced silica fiber has a surface area of about 30 m 2 /g to about 300 m 2 /g and a porosity of about 0.1 cm 3 /g to about 0.7 cm 3 /g.

8. The battery of claim 1 , wherein the porous reduced silica fiber has a median pore diameter of about 1 nm to about 90 nm and pore diameters ranging from about 0.1 nm to about 150 nm.

9. The battery of claim 1 , wherein the porous reduced silica fiber is formed by magnesiothermic reduction.

10. The battery of claim 1 , wherein the cathode comprises fibers formed of the mixed metal oxide.

11. The battery of claim 1 , further comprising an electrolyte comprising a lithium salt and a solvent.

12. The battery of claim 11 , wherein the lithium salt comprising lithium hexafluorophosphate (LiPF 6 ), lithium tetrafluoroborate (LiBF 4 ), lithium perchlorate (LiClO 4 ), or combinations thereof.

13. The battery of claim 12 , wherein the solvent comprises ethylene carbonate, dimethyl carbonate, diethyl carbonate, or combinations thereof.

14. The battery of claim 1 , wherein the anode further comprises graphite, a silicon alloy, tin oxide, or combinations thereof.

15. The battery of claim 1 , wherein the anode further comprises carbon black, carbon nanotubes, or a combination thereof.

16. The battery of claim 1 , wherein at least one of the anode or the cathode comprises a binder.

17. The battery of claim 1 , wherein the battery is a pouch cell or a coin cell.

18. The battery of claim 1 , wherein the battery is a lithium ion battery comprising rolled sheets of the cathode, the anode, and a separator.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2025
From: UNIFRAX I LLC
To: ALKEGEN SIFAB LLC
Reel/Frame 069733/0288 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN PATENT COLLATERAL AT REEL/FRAME NO. 65291/0036 Recorded Oct 2, 2024
From: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
To: UNIFRAX I LLC
Reel/Frame 069103/0576 →
PATENT SECURITY AGREEMENT Recorded Oct 19, 2023
From: UNIFRAX I LLC
To: MORGAN STANLEY SENIOR FUNDING, INC., AS COLLATERAL AGENT
Reel/Frame 065291/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2023
From: CANNAN, CHAD; CROSS, JONATHAN; KELSALL, ADAM; ZOITOS, BRUCE K.
To: UNIFRAX I LLC
Reel/Frame 063094/0640 →
Continuity (4)
Division 17366479 · Jul 2, 2021
Continuation 16130778 · Sep 13, 2018
Provisional Application 62558107 · Sep 13, 2017
Related Publication 20230253544A1 · Aug 10, 2023