IP Library Granted Patent US 12,360,167
Granted Patent B2
US 12,360,167 · App. 18/196,352 · Granted Jul 15, 2025

Energy storage system and method of control

Inventors: Jason Stuart Katcha (Cedarburg, WI); Nathan Timothy Larsen (Milwaukee, WI)
Assignee: Unico, LLC
G01R31/382H02J1/102H02J3/32H02J3/381H02J7/35H02M1/007H02J2300/22
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Quick Facts
Patent No.
US 12,360,167
App. No.
18/196,352
Granted
Jul 15, 2025
Kind
B2
Abstract

DC power is converted to AC power and provided to AC loads and/or AC electrical utility grids. The amount of current and/or voltage provided by DC-DC converters to a DC bus is controlled to maintain a desired power level at an output of an AC-DC inverter that is coupled to the DC bus. These operations are automatically performed during system operation and automatically react or adapt to the addition or removal of AC loads and/or connection to the AC utility grid.

Claims (24)

1. A system for powering an alternating current (AC) load from direct current (DC) power, the power converter comprising:

one or more DC-DC power converters each having a first port connected to a battery or energy source, each of the converters also having a second port;

a DC-AC power inverter having a DC port electrically connected to the second port of each of the DC-DC power converters and an AC port configured to provide AC power to one or more of an AC load or AC utility grid;

a sensor configured to detect a power flow variable at the AC port of the DC-AC power inverter; and

a controller in communication with the sensor and each of the DC-DC power converters, the controller configured to:

determine a current output for each of the DC-DC power converters based at least in part on the power flow variable of the sensor; and

send a command to the one or more of the DC-DC power converters causing the one or more DC-DC converters to output a DC current conforming to the determined current output, the DC current being sent from the second port to the DC port of the DC-AC power inverter.

2. The system of claim 1 wherein the controller is configured to determine the current output of each of the DC-DC power converters based further on one or more of a power available from a DC power source, a state-of-charge of the battery, a storage capacity of the battery, state of health of the battery, and a temperature of the battery.

3. The system of claim 1 , wherein the current output is determined dynamically.

4. The system of claim 1 , wherein the energy source comprises a solar power source.

5. The system of claim 1 , wherein the controller communicates a control command to each of the DC-DC power converters to output the current output.

6. The system of claim 1 , wherein at least some of the DC-DC converters have a single phase non-isolated configuration.

7. The system of claim 1 , wherein the DC-AC inverter has a neutral point clamp configuration.

8. The system of claim 1 , wherein the controller communicates with each of the DC-DC power converters via a separate serial link.

9. The system of claim 8 , wherein the serial link protocol includes one or more of CAN, RS485, and Ethernet.

10. A method of controlling an energy storage system, the system including a DC-AC power inverter and at least one DC-DC power converter, the at least one DC-DC power converter configured to provide power to the DC-AC power converter and the DC-AC power converter having an AC port to provide power to an AC load, the method comprising:

detecting power flow from the AC port of the DC-AC power inverter;

determining a current output for the at least one DC-DC power converter based at least in part on the power flow from the AC port; and

causing the at least one DC-DC power converter to output the determined current output.

11. The method of claim 10 wherein the at least one DC-DC power converter includes a plurality of DC-DC power converters, and

wherein causing the at least one DC-DC power converter to output the determined current output includes causing each one of the plurality of DC-DC power converters to output current to collectively achieve the determined current output.

12. The method of claim 11 , wherein determining the current output comprises apportioning the determined current output to each of the DC-DC power converters based at least in part on one or more of a state-of-charge, a storage capacity, a state of health, and a temperature of the battery associated with each DC-DC power converter.

13. The method of claim 12 , wherein the apportioning is performed dynamically.

14. The method of claim 10 , wherein a controller performs the steps and communicates with each of the DC-DC power converters via a separate serial link.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: PRESENT POWER SYSTEMS, LLC
To: UNICO, LLC
Reel/Frame 066326/0497 →
Continuity (2)
Provisional Application 63473260 · May 11, 2022
Related Publication 20230369982A1 · Nov 16, 2023
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