IP Library Granted Patent US 11,942,528
Granted Patent B2
US 11,942,528 · App. 18/196,533 · Granted Mar 26, 2024

Semiconductor devices having variously-shaped source/drain patterns

Inventors: Hyun-Kwan Yu (Suwon-si, KR); Min-Hee Choi (Suwon-si, KR)
H01L29/41791H01L21/76224H01L21/823425H01L21/823431H01L27/0886
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Quick Facts
Patent No.
US 11,942,528
App. No.
18/196,533
Granted
Mar 26, 2024
Kind
B2
Abstract

A semiconductor device comprising a plurality of active patterns on a substrate. The semiconductor device may include a device isolation layer defining the plurality of active patterns, a gate electrode extending across the plurality of active patterns, and a source/drain pattern on the active patterns. The plurality of active patterns may comprise a first active pattern and a second active pattern. The source/drain pattern comprises a first part on the first active pattern, a second part on the second active pattern, and a third part extending from the first part and along an upper portion of the first active pattern. The device isolation layer comprises a first outer segment on a sidewall of the first active pattern below the source/drain pattern. A lowermost level of a bottom surface of the third part may be lower than an uppermost level of a top surface of the first outer segment.

Claims (65)

1. A semiconductor device comprising:

a substrate;

a first fin, a second fin, a third fin and a fourth fin on the substrate;

a first isolation on the substrate;

a second isolation on the substrate and between the first fin and the second fin, the first fin between the first isolation and the second isolation;

a third isolation on the substrate and between the second fin and the third fin;

a fourth isolation on the substrate and between the third fin and the fourth fin;

a fifth isolation on the substrate, the fourth fin between the fourth isolation and the fifth isolation;

a first gate on the first through fourth fins and the first through fifth isolations;

a second gate on the first through fourth fins and the first through fifth isolations;

a first epitaxial source/drain on the first fin and between the first gate and the second gate;

a second epitaxial source/drain on the second fin and between the first gate and the second gate;

a third epitaxial source/drain on the third fin and between the first gate and the second gate;

a fourth epitaxial source/drain on the fourth fin and between the first gate and the second gate; and

a contact on the first through fourth epitaxial source/drain,

wherein the first, second, third and fourth epitaxial source/drains are merged into a merged epitaxial source/drain, and

wherein an upper surface of the merged epitaxial source/drain includes a first recess and a second recess.

2. The semiconductor device of claim 1 , wherein a depth of the first recess is different from a depth of the second recess.

3. The semiconductor device of claim 1 , wherein an upper surface of the third epitaxial source/drain is concave.

4. The semiconductor device of claim 1 , wherein a void is between the merged epitaxial source/drain, the second fin and the third fin.

5. The semiconductor device of claim 1 , further comprising:

a via on the contact; and

a wiring line on the via.

6. The semiconductor device of claim 1 , wherein the contact includes titanium, tantalum, tungsten, copper or aluminum.

7. A semiconductor device comprising:

a substrate;

a first fin, a second fin and a third fin on the substrate;

a first epitaxial source/drain on the first fin;

a second epitaxial source/drain on the second fin;

a third epitaxial source/drain on the third fin; and

a contact in contact with the first, second and third epitaxial source/drains,

wherein the first, second and third epitaxial source/drains are merged into a merged epitaxial source/drain,

wherein an upper surface of the merged epitaxial source/drain includes a first recess and a second recess,

wherein a depth of the first recess is different from a depth of the second recess.

8. The semiconductor device of claim 7 , further comprising:

a fourth fin on the substrate; and

a fourth epitaxial source/drain on the fourth fin,

wherein the merged epitaxial source/drain has a flat top surface that connects an uppermost portion of the third epitaxial source/drain to an uppermost portion of the fourth epitaxial source/drain.

9. The semiconductor device of claim 7 , wherein the depth of the second recess is less than the depth of the first recess.

10. The semiconductor device of claim 9 , wherein a width of a bottom of the second recess is greater than a width of a bottom of the first recess.

11. The semiconductor device of claim 9 , wherein a level of a bottom of the second recess is higher than a level of a bottom of the first recess.

12. The semiconductor device of claim 7 , wherein a void is between the merged epitaxial source/drain, the second fin and the third fin.

13. The semiconductor device of claim 7 , wherein the contact includes a first interposed portion in the first recess and a second interposed portion in the second recess,

wherein a height of the first interposed portion is different from a height of the second interposed portion.

14. The semiconductor device of claim 13 , wherein a width of a bottom of the first interposed portion is different from a width of a bottom of the second interposed portion.

15. A semiconductor device comprising:

a substrate;

a first fin, a second fin and a third fin on the substrate;

a first epitaxial source/drain on the first fin;

a second epitaxial source/drain on the second fin;

a third epitaxial source/drain on the third fin; and

a contact in contact with the first, second and third epitaxial source/drains,

wherein the first, second and third epitaxial source/drains are merged into a merged epitaxial source/drain,

wherein an upper surface of the merged epitaxial source/drain includes a first recess and a second recess,

wherein the contact includes a first interposed portion in the first recess and a second interposed portion in the second recess,

wherein a height of the first interposed portion is different from a height of the second interposed portion.

16. The semiconductor device of claim 15 , wherein a width of a bottom of the first interposed portion is different from a width of a bottom of the second interposed portion.

17. The semiconductor device of claim 15 , wherein the first interposed portion is between an uppermost portion of the first epitaxial source/drain and an uppermost portion of the second epitaxial source/drain,

wherein the second interposed portion is between the uppermost portion of the second epitaxial source/drain and an uppermost portion of the third epitaxial source/drain.

18. The semiconductor device of claim 15 , further comprising:

a fourth fin on the substrate; and

a fourth epitaxial source/drain on the fourth fin,

wherein the merged epitaxial source/drain has a flat top surface that connects an uppermost portion of the third epitaxial source/drain to an uppermost portion of the fourth epitaxial source/drain.

19. The semiconductor device of claim 18 , wherein a level of bottom of the first interposed portion and a level of bottom of the second interposed portion are lower than a level of the flat top surface.

20. The semiconductor device of claim 18 , wherein a level of an uppermost portion of the first epitaxial source/drain, a level of an uppermost portion of the second epitaxial source/drain and a level of the flat top surface are same.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 7, 2026
From: YU, HYUN-KWAN; CHOI, MIN-HEE
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 074293/0178 →
Priority Claims (1)
KR 10-2018-0067354 · Jun 12, 2018 · national
Continuity (3)
Continuation 17131977 · Dec 23, 2020
Continuation 16252919 · Jan 21, 2019
Related Publication 20230282719A1 · Sep 7, 2023